Stator for an electric machine, and electric machine

Patent metadata

Field	Value
Publication number	US-12525836-B2
Application number	US-202118257431-A
Country	US
Kind code	B2
Filing date	Dec 17, 2021
Priority date	Dec 17, 2020
Publication date	Jan 13, 2026
Grant date	Jan 13, 2026

Abstract

Stator for an electric machine has a number N≥3 of phases, a number P≥2 of pole pairs and a hole count q=2, and a stator core, which has two faces and a plurality of slots which are divided into first to L-th layers, where L≥4. The shaped conductors form for each phase first to fourth paths and are arranged in 2·P winding zones, and each winding zone is divided into a first and a second sub-winding zone and each sub-winding zone extends over the L layers. The shaped conductors of a respective path are interconnected by connectors, which connect shaped conductors in adjacent winding zones of the same phase in an alternating manner at the first face and the second face of the stator core, to form a series connection with a first end shaped conductor.

First claim

The invention claimed is:

1 . Stator for an electric machine, wherein
the stator has a number N≥3 of phases, a number P≥2 of pole pairs and a hole count q=2, wherein the stator comprises a stator core, which has a first face, a second face situated opposite the first face and a plurality of slots which extend from the first face to the second face and are divided into first to L-th layers, where L≥4, and a plurality of shaped conductors which are arranged in the slots in a radially layered manner in the first to L-th layer, wherein the layers are designated in their order in the radial direction, wherein the shaped conductors form for each phase a first path, a second path, a third path and a fourth path and are arranged in 2·P winding zones, wherein each winding zone is divided into a first and a second sub-winding zone, each sub-winding zone extends over the L layers and the sub-winding zones of a respective winding zone are designated in their order along a first circumferential direction and a second circumferential direction opposite to the first circumferential direction, wherein the shaped conductors of a respective path are interconnected by connectors, which connect shaped conductors in adjacent winding zones of the same phase in an alternating manner at the first face and the second face of the stator core, to form a series connection with a first end shaped conductor, which is one of the outer shaped conductors, in terms of the series connection, of the path and with a second end shaped conductor, which is the other of the outer shaped conductors, in terms of the series connection, of the path, wherein the end shaped conductors of each path are arranged in different sub-winding zones, so that the path exhibits a change in the sub-winding zones along the series connection.

2 . Stator according to claim 1 , wherein
the first path and the third path, extend from their first end shaped conductor to their second end shaped conductor along the first circumferential direction and the second path and the fourth path, extend from their first end shaped conductor to their second end shaped conductor along the second circumferential direction.

3 . Stator according to claim 1 , wherein
the first end shaped conductors of the first path and the second path, are located in the same sub-winding zone, which is different from the sub-winding zone in which the first end shaped conductors of the other two paths are located.

4 . Stator according to claim 1 , wherein
a respective phase has a first end and a second end, wherein the first end shaped conductor of the first path forms the first end of the phase and the second end shaped conductor of the fourth path forms the second end of the phase.

5 . Stator according to claim 4 , wherein
the first end shaped conductor of the third path forms the first end of the phase and the second end shaped conductor of the second path forms the second end of the phase and/or the second end shaped conductor of the first path and the first end shaped conductor of the second path are electrically conductive connected by means of one of the connectors, so that the first path and the second path are connected in series, and/or the second end shaped conductor of the third path and the first end shaped conductor of the fourth path are electrically conductive connected by means of one of the connectors, so that the third path and the fourth path are connected in series.

6 . Stator according to claim 4 , wherein
the first end shaped conductor of the second path forms the first end of the phase and the second end shaped conductor of the third path forms the second end of the phase and/or the second end shaped conductor of the first path and the first end shaped conductor of the third path are electrically conductive connected by means of one of the connectors, so that the first path and the third path are connected in series, and/or the second end shaped conductor of the second path and the first end shaped conductor of the fourth path are electrically conductive connected by means of one of the connectors, so that the second path and the fourth path are connected in series.

7 . Stator according to claim 4 , wherein
the first end shaped conductors of the paths form the first end of the phase and the second end shaped conductors of the paths form the second end of the phase.

8 . Stator according to claim 4 , further comprising
a connection device with phase connections which each contact the first end of one of the phases, and/or with a star point connector which connects the second ends of the phases to one or two star points.

9 . Stator according to claim 1 , wherein
the first path and the third path, each comprise at least two groups of the first to P-th groups of the first type designated in their order in terms of the series connection, of four successive shaped conductors, in terms of the series connection, which are designated in their order in terms of the series connection, wherein a first shaped conductor of a respective one of the groups of the third type is arranged in the first layer of one of the winding zones, a second shaped conductor of a respective one of the groups of the first type is arranged in the second layer of a winding zone adjacent, along one of the circumferential directions, to the winding zone in which the first shaped conductor is arranged, a third shaped conductor of a respective one of the groups of the first type is arranged in the fourth layer of the winding zone in which the first shaped conductor is arranged, and a fourth shaped conductor of a respective one of the groups of the first type is arranged in the third layer of the winding zone in which the second shaped conductor is arranged, wherein the first shaped conductor of such groups of the first type which follow another group of the first type in terms of the series connection is arranged in one of the winding zones which follows, along one circumferential direction, the winding zone in which the fourth shaped conductor of the other group of the first type is arranged.

10 . Stator according to claim 9 , wherein
the (P/2)-th group of the first type and the [(P/2)+1-th] group of the first type, are electrically conductive connected by one of the connectors and the change in the sub-winding zones is performed by the connector.

11 . Stator according to claim 9 , wherein
the first end shaped conductor of a respective one of the two paths is the first shaped conductor of one of the groups of the first type and the second end shaped conductor of a respective one of the two paths is the fourth end shaped conductor of another of the groups of the first type.

12 . Stator according to claim 1 , wherein
the second path and the fourth path, each comprise at least two groups of the first to P-th groups of the second type designated in their order in terms of the series connection, of four successive shaped conductors, in terms of the series connection, which are designated in their order in terms of the series connection, wherein a first shaped conductor of a respective one of the groups of the second type is arranged in the second layer of one of the winding zones, a second shaped conductor of a respective one of the groups of the second type is arranged in the first layer of a winding zone adjacent, along one of the circumferential directions, to the winding zone in which the first shaped conductor is arranged, a third shaped conductor of a respective one of the groups of the second type is arranged in the third layer of a winding zone adjacent, along one circumferential direction, to the winding zone in which the second

Assignees

• Valeo Eautomotive Germany Gmbh

Inventors

• Dotz Boris

Classifications

• H02K1/16

  Stator cores with slots for windings · CPC title

• H02K15/36

  Processes or apparatus for simultaneously twisting two or more open ends of hairpins after their insertion into the machine (for simultaneously twisting two or more hairpins prior to mounting into the machine H02K15/0428) · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title