Winding with parallel wires and quad sections

Patent metadata

Field	Value
Publication number	US-12132369-B2
Application number	US-202217833368-A
Country	US
Kind code	B2
Filing date	Jun 6, 2022
Priority date	Jun 6, 2022
Publication date	Oct 29, 2024
Grant date	Oct 29, 2024

Abstract

An electric machine includes a stator core and a multi-phase winding. The stator core includes a plurality of teeth defining a number of slots in the stator core. The multi-phase winding is positioned on the stator core and defines a number of poles, a plurality of parallel paths per phase, and a number of pole-turns for each parallel path. The number of pole-turns for each parallel path divided by the number of poles is a mixed number.

First claim

What is claimed is:

1. A stator for an electric machine comprising:
a stator core including a plurality of teeth defining a plurality of slots in the stator core; and
a winding positioned on the stator core, the winding comprising a plurality of segmented conductors connected together to provide a plurality of parallel paths per phase for the winding, each conductor comprising (i) an end loop provided on a crown end of the stator core, (ii) two legs extending through the slots of the stator core, and (iii) two leg ends extending out of the slots on a connection end of the stator core, each leg end having a twist portion;
wherein the winding defines a number of poles, a number of parallel paths per phase, a number of layers in each of the plurality of slots, and a number of pole-turns per parallel path, wherein the number of pole-turns per parallel path is not evenly divisible by the number of poles.

2. The stator of claim 1 wherein the number of pole-turns per parallel path is sixteen and the number of poles is six.

3. The stator of claim 1 wherein each parallel path defines a plurality of coils on the stator core.

4. The stator of claim 3 wherein the plurality of coils include:
a first coil and a second coil associated with a first pair of poles, and
a third coil and a fourth coil associated with a second pair of poles.

5. The stator of claim 4 wherein each of the plurality of coils includes a set of end loops formed by connecting terminal portions of twisted leg ends extending from an associated layer pair on the connection end of the stator core.

6. The stator of claim 5 wherein the first coil and the second coil are connected by crossover end loops on the connection end of the stator core.

7. The stator of claim 6 wherein the second coil and the third coil are connected by a bus bar on the connection end of the stator core, and wherein the third coil and the fourth coil are connected by crossover end loops on the connection end of the stator core.

8. The stator of claim 7 wherein each of the plurality of coils includes a set of over-under end loops on the crown end of the stator core.

9. The stator of claim 8 wherein the over-under end loops include a fifteen-pitch end loop that extends over three interleaved eleven-pitched end loops.

10. An electric machine comprising:
a stator core including a plurality of teeth defining a number of slots in the stator core; and
a multi-phase winding positioned on the stator core, wherein the winding includes a plurality of coils and defines a number of conductor layers in each slot, a number of poles, a plurality of parallel paths per phase, and a number of pole-turns for each parallel path,
wherein the plurality of coils include a first coil and a second coil associated with a first pole and a second pole defining a first pair of poles,
the first coil including a plurality of straight portions located in the first pole, a plurality of straight portions located in the second pole, and a plurality of regular end loops connecting straight portions in conductor layer one to straight portions in conductor layer two,
the second coil including a plurality of straight portions located in the first pole, a plurality of straight portions located in the second pole, and a plurality of regular end loops connecting straight portions in conductor layer three to straight portions in conductor layer four, and
wherein the first coil and the second coil are connected by a crossover end loop.

11. The electric machine of claim 10 wherein the number of pole-turns for each parallel path is sixteen and the number of poles is six.

12. The electric machine of claim 10 wherein the crossover end loop connects a straight portion in conductor layer two to a straight portion in conductor layer three.

13. The electric machine of claim 10 wherein each of the plurality of coils includes a set of over-under end loops on a crown end of the stator core.

14. The electric machine of claim 13 wherein the over-under end loops include a fifteen-pitch end loop that extends over three interleaved eleven-pitched end loops.

15. The electric machine of claim 12 wherein the plurality of coils include:
a first coil and a second coil associated with a first pair of poles, and
a third coil and a fourth coil associated with a second pair of poles.

16. The electric machine of claim 15 wherein each of the plurality of coils includes a set of end loops formed by connecting terminal portions of twisted leg ends extending from an associated layer pair on a connection end of the stator core.

17. The electric machine of claim 15 wherein the first coil and the second coil are connected by crossover end loops on a connection end of the stator core, wherein the second coil and the third coil are connected by a bus bar on the connection end of the stator core, and wherein the third coil and the fourth coil are connected by crossover end loops on the connection end of the stator core.

18. The electric machine of claim 10 wherein the winding includes six parallel paths per phase.

19. A stator for an electric machine comprising:
a stator core including a plurality of teeth defining a number of slots in the stator core; and
a winding positioned on the stator core, the winding comprising a plurality of conductors connected together to provide a plurality of parallel paths per phase for the winding, each parallel path defining a first coil and a second coil associated with a first pair of poles, and a third coil and a fourth coil associated with a second pair of poles;
wherein the winding defines a number of poles and a number of pole-turns per parallel path, wherein the number of pole-turns per parallel path is not evenly divisible by the number of poles.

20. The stator of claim 19 wherein the number of pole-turns is sixteen and the number of poles is six.

Assignees

• Borgwarner Inc

Inventors

• Neet Kirk

Classifications

• H02K3/12 Primary

  arranged in slots · CPC title

• H02K1/16

  Stator cores with slots for windings · CPC title

• H02K2213/03

  Machines characterised by numerical values, ranges, mathematical expressions or similar information · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title