Method for treating alloy

Patent metadata

Field	Value
Publication number	US-12500283-B2
Application number	US-202218580203-A
Country	US
Kind code	B2
Filing date	Jul 14, 2022
Priority date	Jul 20, 2021
Publication date	Dec 16, 2025
Grant date	Dec 16, 2025

Abstract

Provided is a method for obtaining a solution having a high concentration of nickel and/or cobalt from an alloy that contains copper as well as nickel and/or cobalt, in a waste lithium-ion battery. A method for treating an alloy comprises: a leaching step S 1 for subjecting an alloy that contains copper as well as nickel and/or cobalt to a leaching treatment by using an acid solution in the presence of a sulfiding agent to obtain a leachate and a leaching residue; and a reduction step S 2 for adding a reducing agent to a part of the obtained leachate and performing a reduction treatment to obtain a post-reduction solution and a reduction residue, wherein in the leaching step S 1 , the leachate that has not been provided in the reduction treatment in the reduction step S 2 , is repeatedly used as part or all of the acid solution added in the leaching treatment.

First claim

The invention claimed is:

1 . An alloy processing method comprising:
a leaching step that comprises subjecting an alloy comprising nickel and/or cobalt and copper to a leaching treatment with a sulfuric acid solution in the presence of a sulfurizing agent to obtain a leachate and a leached residue; and a reduction step that comprises subjecting a portion of the leachate to a reduction treatment by adding a reducing agent to the portion of the leachate to obtain a post-reduction solution and a reduced residue; wherein a remainder of the leachate, not subjected to the reduction treatment of the reduction step, is recycled for use in the leaching step as part or whole of the sulfuric acid solution added for the leaching treatment; wherein in the leaching step,
an oxidative-reduction potential of the leachate is measured and controlled by addition of an oxidizing agent,
the oxidative-reduction potential value of the leachate is controlled within the range of 240 mV or more and 300 mV or less as measured with reference to a silver-silver chloride electrode;
the sulfuric acid solution is added in an amount of more than 1 equivalent and 1.2 equivalents or less based on the total amount of nickel and/or cobalt in the alloy for the leaching treatment; and
the leaching treatment produces a leachate with a free acid concentration in a range of 0.1 mol/L or more and 0.4 mol/L or less.

2 . The alloy processing method according to claim 1 ,
wherein the leaching step comprises: performing the leaching treatment to obtain a first leached slurry comprising at least a sulfide of copper and a solution containing nickel and/or cobalt; then further adding the alloy and the sulfurizing agent to the first leached slurry and performing the leaching treatment again on a resulting mixture to obtain a second leached slurry comprising a leachate and a leached residue; and subjecting the second leached slurry to solid-liquid separation to obtain the leachate, and wherein the reduction step comprises subjecting the leachate to the reduction treatment.

3 . The alloy processing method according to claim 2 , wherein the alloy comprises an alloy obtained through melting discarded lithium ion batteries.

4 . The alloy processing method according to claim 1 , further comprising an oxidation and neutralization step that comprises subjecting the reduced solution resulting from the reduction step to an oxidation and neutralization treatment by adding an oxidizing agent and a neutralizing agent to the reduced solution to obtain a post-oxidation-and-neutralization solution and an oxidized and neutralized residue.

5 . The alloy processing method according to claim 4 , wherein the alloy comprises an alloy obtained through melting discarded lithium ion batteries.

6 . The alloy processing method according to claim 1 , wherein the alloy comprises an alloy obtained through melting discarded lithium ion batteries.

Assignees

• Sumitomo Metal Mining Co

Inventors

• Shouji Hirofumi
• Takenouchi Hiroshi
• Matsuoka Itsumi
• Sanjo Shota
• MATSUGI Takumi
• Asano Satoshi
• HEGURI Shin-ichi

Classifications

• C22B23/0415

  with acids or salt solutions except ammonium salts solutions · CPC title

• C22B15/0008

  by wet processes (by flotation B03D) · CPC title

• C22B7/007

  by acid leaching · CPC title

• C22B5/00

  General methods of reducing to metals · CPC title

• Y02W30/84

  Recycling of batteries or fuel cells · CPC title