Method of refurbishing an energy conversion facility and refurbished energy conversion facility

Patent metadata

Field	Value
Publication number	US-12497940-B2
Application number	US-202418884785-A
Country	US
Kind code	B2
Filing date	Sep 13, 2024
Priority date	Mar 16, 2022
Publication date	Dec 16, 2025
Grant date	Dec 16, 2025

Abstract

A method of refurbishing a facility for converting hydraulic energy into electrical energy including the following steps: providing a first cover plate, a second cover plate, a first opening located at an inner head cover, a second opening located at a hub, a third opening located at a runner; connecting the first cover plate to the inner head cover; connecting the second cover plate to the hub, wherein the first cover plate and the second cover plate surround an axis, and a part of an outer surface of the inner head cover, a part of an outer surface of the hub, an inner surface of the first cover plate, and an inner surface of the second cover plate are confining an annular shaped space.

First claim

What is claimed is:

1 . A method of refurbishing a facility for converting hydraulic energy into electrical energy, the method comprising the steps of:
providing:
a first cover plate, which includes an inner surface;
a second cover plate, which includes an inner surface;
a first opening located at an inner head cover, which includes an outer surface;
a second opening located at a hub, which includes an outer surface;
a third opening located at a runner;
connecting the first cover plate to the inner head cover; connecting the second cover plate to the hub, the first cover plate and the second cover plate surrounding an axis, wherein a part of the outer surface of the inner head cover, a part of the outer surface of the hub, the inner surface of the first cover plate, and the inner surface of the second cover plate confine an annular shaped space in order to allow a gas to flow from inside the inner head cover and through the first opening, the annular shaped space, and the second opening and to be discharged through the third opening into a water passage during operation of a refurbished said facility, wherein the refurbished facility includes:
the water passage;
a turbine including the runner of an axial flow type, the runner being located within the water passage, being moveable around the axis, belonging to a rotatable part of the turbine, and including the hub and a plurality of blades connected to the hub;
a drive shaft connected to the runner; and
the inner head cover, which is located adjacent to the hub, surrounds the drive shaft, and belongs to a non-rotatable part of the turbine.

2 . The method according to claim 1 , wherein the hub includes a bottom, the third opening being located at the bottom of the hub.

3 . The method according to claim 1 , wherein the hub includes a side, the third opening being located at the side of the hub between the plurality of blades.

4 . The method according to claim 1 , wherein the method further includes the step of providing a gas passage and an inlet aperture, the gas passage being within one of the plurality of blades, wherein the third opening is located at the blade including the gas passage, wherein the gas passage extends between the inlet aperture and the third opening in order to allow the gas discharging through the third opening into the water passage to flow through the gas passage by passing the inlet aperture.

5 . The method according to claim 4 , wherein the third opening is located at a trailing edge of at least one of the plurality of blades.

6 . The method according to claim 4 , wherein the third opening is located at a periphery of at least one of the plurality of blades.

7 . The method according to claim 4 , wherein the third opening is located at a suction side of at least one of the plurality of blades.

8 . The method according to claim 1 , wherein the method further includes the step of providing a separated gas flow passage located within the hub.

9 . The method according to claim 8 , wherein the separated gas flow passage extends between the second opening and the third opening in order to allow the gas discharging through the third opening into the water passage to flow through the separated gas flow passage.

10 . The method according to claim 8 , wherein the method further includes the step of providing a gas passage and an inlet aperture, the gas passage being within one of the plurality of blades, wherein the third opening is located at the blade including the gas passage, wherein the gas passage extends between the inlet aperture and the third opening in order to allow the gas discharging through the third opening into the water passage to flow through the gas passage by passing the inlet aperture, wherein the separated gas flow passage extends between the second opening and the inlet aperture in order to allow the gas discharging through the third opening into the water passage to flow through the separated gas flow passage.

11 . A refurbished facility for converting hydraulic energy into electrical energy, the refurbished facility comprising:
a facility that is configured for being refurbished by way of a method—so as to result in the refurbished facility—that includes the steps of:
providing:
a first cover plate, which includes an inner surface;
a second cover plate, which includes an inner surface;
a first opening located at an inner head cover, which includes an outer surface;
a second opening located at a hub, which includes an outer surface;
a third opening located at a runner;

connecting the first cover plate to the inner head cover;
connecting the second cover plate to the hub, the first cover plate and the second cover plate surrounding an axis, wherein a part of the outer surface of the inner head cover, a part of the outer surface of the hub, the inner surface of the first cover plate, and the inner surface of the second cover plate confine an annular shaped space in order to allow a gas to flow from inside the inner head cover and through the first opening, the annular shaped space, and the second opening and to be discharged through the third opening into a water passage during operation of the refurbished facility, wherein the refurbished facility includes:
the water passage;
a turbine including the runner of an axial flow type, the runner being located within the water passage, being moveable around the axis, belonging to a rotatable part of the turbine, and including the hub and a plurality of blades connected to the hub;
a drive shaft connected to the runner; and
the inner head cover, which is located adjacent to the hub, surrounds the drive shaft, and belongs to a non-rotatable part of the turbine.

Assignees

• Voith Patent Gmbh

Inventors

• Ort Thomas
• Andichamy Veerandra Chakkaravarthy
• Fuhrman Rebecca
• Rentzel Kayli

Classifications

• F03B11/04

  for diminishing cavitation or vibration, e.g. balancing · CPC title

• F03B3/126

  Rotors for essentially axial flow, e.g. for propeller turbines (with adjustable blades F03B3/14) · CPC title

• Y02E10/20

  Hydro energy · CPC title

• F05B2240/124

  Cascades, i.e. assemblies of similar profiles acting in parallel · CPC title

• F03B17/061

  with rotation axis substantially in flow direction · CPC title