Electrically conductive contact element for a connector

Patent metadata

Field	Value
Publication number	US-12489236-B2
Application number	US-202217993151-A
Country	US
Kind code	B2
Filing date	Nov 23, 2022
Priority date	Nov 25, 2021
Publication date	Dec 2, 2025
Grant date	Dec 2, 2025

Abstract

An electrically conductive contact element for an electrical connector comprises a body and a layer of electrically conductive material provided on the body. The body includes a first face having at least one depression forming a reservoir defined therein. The layer of electrically conductive material is provided on the first face of the body and fills the at least one depression. The layer defines a contact surface adapted to be brought into contact with a surface of a connecting part of a mating electrical connector mated with the electrical connector. The contact surface is formed by a surface of the layer of electrically conductive material facing away from the body.

First claim

What is claimed is:

1 . An electrically conductive contact element for an electrical connector, comprising:
a body including a first face having at least one depression forming a reservoir defined therein; and a layer of electrically conductive material provided on the first face of the body and filling the at least one depression, the layer defining a contact surface adapted to be brought into contact with a surface of a connecting part of a mating electrical connector mated with the electrical connector, the contact surface is entirely formed by a surface of the layer of electrically conductive material facing away from the body.

2 . The electrically conductive contact element according to claim 1 , wherein the electrically conductive material filled in the reservoir is sized and positioned to come in contact with a surface of the connecting part of the mating electrical connector.

3 . The electrically conductive contact element according to claim 1 , wherein the body is made of metal and the electrically conductive material is a plating material made of tin, nickel, silver, gold, a tin-nickel alloy, an alloy of tin or a nickel-silver alloy.

4 . The electrically conductive contact element according to claim 1 wherein a minimum dimension of the at least one depression in a plane of the first face of the body is greater than 0.05 mm, in particular is comprised between 0.05 mm and 0.06 mm.

5 . The electrically conductive contact element according to claim 4 , wherein a maximal depth of the at least one depression is greater than 0.05 mm.

6 . The electrically conductive contact element according to claim 1 , wherein the at least one depression has a half-spherical shape or a groove shape.

7 . The electrically conductive contact element according to claim 6 , wherein the at least one depression has a rounded groove shape.

8 . The electrically conductive contact element according to claim 1 , further comprising an adhesion layer provided on the first face of the body and sandwiched between the first face of the body and the layer of the electrically conductive material.

9 . The electrically conductive contact element according to claim 8 , wherein in the at least one depression, a thickness of the electrically conductive material is greater than a thickness of the adhesion layer.

10 . The electrically conductive contact element according to claim 8 , wherein the adhesion layer is made of nickel, copper or tin.

11 . The electrically conductive contact element according to claim 1 , further comprising a plurality of depressions, wherein a minimum spacing distance between the depressions is between 0.10 mm and 0.15 mm.

12 . The electrically conductive contact element according to claim 1 , wherein the first face of the body defines at least one curved region curved in at least one direction, the at least one depression arranged on the at least one curved region.

13 . The electrically conductive contact element according to claim 1 , wherein the first face of the body includes a plurality of depressions of different shapes and/or sizes.

14 . An electrical connector adapted to be coupled with a mating electrical connector, comprising:
an electrically conductive contact element comprising:
a body including a first face having at least one depression defined therein, the first face of the body defines at least one curved region curved in at least one direction, the at least one depression arranged on the at least one curved region; and
a layer of electrically conductive material provided on the first face of the body and filling the at least one depression, the layer defining a contact surface in the area of the at least one depression adapted to be brought into contact with a surface of a connecting part of a mating electrical connector mated with the electrical connector.

15 . The electrical connector of claim 14 , further comprising an adhesion layer provided on the first face of the body and arranged directly between the first face of the body and the layer of the electrically conductive material.

16 . The electrical connector of claim 15 , wherein in the at least one depression, a thickness of the electrically conductive material is greater than a thickness of the adhesion layer.

17 . A method of manufacturing a contact surface of an electrically conductive contact element, comprising the steps of:
forming at least one depression in a first face of a body of the electrically conductive contact element, the first face of the body defines at least one curved region curved in at least one direction, the at least one depression arranged on the at least one curved region; and applying a layer of an electrically conductive material on the first face including filling the at least one depression with the electrically conductive material.

18 . The method according to claim 17 , further comprising the step of, before the step applying the layer of electrically conductive material, applying an adhesion layer on the first face of the body of the electrically conductive contact element.

19 . The method according to claim 17 , wherein the step of forming the at least one depression includes the process of metal punching.

20 . An electrically conductive contact element for an electrical connector, comprising:
a body including a first face having at least one depression forming a reservoir defined therein, the first face of the body defines at least one curved region curved in at least one direction, the at least one depression arranged on the at least one curved region; and a layer of electrically conductive material provided on the first face of the body and filling the at least one depression, the layer defining a contact surface adapted to be brought into contact with a surface of a connecting part of a mating electrical connector mated with the electrical connector, the contact surface formed by a surface of the layer of electrically conductive material facing away from the body.

Assignees

• Tyco Electronics France Sas
• Te Connectivity Solutions Gmbh

Inventors

• Rouillard Xavier
• Daher Joseph
• M D Sundareshan

Classifications

• H01R43/16

  for manufacturing contact members, e.g. by punching and by bending · CPC title

• H01R13/15

  Pins, blades or sockets having separate spring member for producing or increasing contact pressure · CPC title

• B32B15/20

  comprising aluminium or copper {(B32B15/016 and B32B15/017 take precedence)} · CPC title

• B32B2307/737

  Dimensions, e.g. volume or area · CPC title

• B32B2457/00

  Electrical equipment · CPC title