Ablating materials in a wellbore

Patent metadata

Field	Value
Publication number	US-12467342-B2
Application number	US-202418432612-A
Country	US
Kind code	B2
Filing date	Feb 5, 2024
Priority date	Feb 5, 2024
Publication date	Nov 11, 2025
Grant date	Nov 11, 2025

Abstract

Systems and methods include a laser tool for ablating solid materials in a wellbore. The laser tool includes a housing having a first end and a second end opposite the first end; a laser head attached to a side of the housing between the first end and the second end. The laser head is optically coupled to a laser source and includes optical elements configured to focus a laser beam to ablate the solid materials. The laser tool includes a packer adjacent to the first end of the housing configured to form a seal between the housing and interior surfaces of the wellbore; and a fluid having a lower optical absorption at a wavelength of the laser source than an optical absorption of fluids in the wellbore, the fluid configured to surround the laser head, contact the packer, and permit the laser beam to propagate to ablate the solid materials.

First claim

What is claimed is:

1 . A laser tool for ablating solid materials in a wellbore, the laser tool comprising:
a housing having a first end and a second end opposite the first end; a laser head attached to a side of the housing between the first end and the second end, the laser head comprising a rotatable joint configured to adjust an angle of the laser head relative to the side of the housing and one or more optical elements configured to focus a laser beam to ablate the solid materials, the laser head optically coupled to a laser source; a packer adjacent to the first end of the housing, the packer configured to form a seal between the housing and interior surfaces of the wellbore; and a fluid having a lower optical absorption at a wavelength of the laser source than an optical absorption of fluids in the wellbore, the fluid configured to surround the laser head, contact the packer, and permit the laser beam to propagate to ablate the solid materials.

2 . The laser tool of claim 1 , wherein the laser head comprises one or more purge nozzles adjacent to a beam outlet of the laser head configured to direct a flow of the fluid to remove debris between the laser head and the solid materials.

3 . The laser tool of claim 2 , wherein the one or more purge nozzles are fluidly coupled to a supply of the fluid, wherein the fluid is configured to flow from the supply of the fluid through the one or more purge nozzles to surround the laser head.

4 . The laser tool of claim 1 , wherein the one or more optical elements comprise a focusing lens disposed between the laser source and a cover lens, the cover lens disposed between the focusing lens and a beam outlet of the laser head.

5 . The laser tool of claim 1 , wherein the laser head is optically coupled to the laser source through an optical fiber.

6 . The laser tool of claim 1 , wherein the housing comprises one or more exhaust ports adjacent to the second end of the housing configured to remove at least a portion of the fluid from surrounding the laser head.

7 . The laser tool of claim 1 , further comprising a fluid level sensor mounted to the housing adjacent to the second end configured to measure a level of the fluids in the wellbore.

8 . The laser tool of claim 1 , further comprising a second packer adjacent to the second end of the housing, the second packer configured to form a lower extent of the fluid surrounding the laser head.

9 . The laser tool of claim 1 , wherein the packer comprises an inflatable packing material or a mechanical packer.

10 . The laser tool of claim 1 , further comprising a temperature sensor connected to the laser head near a beam outlet of the laser head configured to measure a temperature of the laser head.

11 . The laser tool of claim 1 , wherein the fluid comprises a gaseous mixture including nitrogen as a main component.

12 . A method for ablating solid materials in a wellbore, the method comprising:
extending a first packer adjacent to a first end of a laser tool to form a seal between the laser tool and walls of the wellbore; forming a volume of a first fluid surrounding a laser head of the laser tool, the first fluid having an optical absorption at a wavelength of the laser tool that is lower than an optical absorption of fluids in the wellbore at the wavelength of the laser tool; rotating the laser head relative to a side of the laser tool to target a location to ablate; ablating solid materials in the wellbore by operating the laser tool, where operating the laser tool comprises the laser tool focusing a laser beam through the laser head attached to the side of the laser tool, the laser head comprising one or more optical lenses to focus the laser beam, and transmitting the laser beam through the volume of the first fluid to the walls of the wellbore.

13 . The method of claim 12 , wherein forming the volume of the first fluid comprises injecting the first fluid from a supply of the first fluid into the wellbore through a fluid outlet of the laser tool.

14 . The method of claim 12 , further comprising:
operating an exhaust valve coupled to an exhaust port of the laser tool to remove a portion of the first fluid from the volume of the first fluid.

15 . The method of claim 12 , wherein extending the first packer comprises inflating inflatable packing material from a source of pressurized fluid or actuating a mechanical packer.

16 . The method of claim 12 , further comprising:
removing debris intervening between the laser head and the walls of the wellbore by flowing the first fluid through purging nozzles of the laser head.

17 . The method of claim 12 , further comprising:
measuring a temperature of the laser head using a temperature sensor coupled to the laser head.

18 . The method of claim 12 , further comprising:
measuring a level of the fluids in the wellbore using a fluid level sensor.

19 . The method of claim 18 , further comprising:
in response to measuring the level of the fluids in the wellbore, operating exhaust valves of the laser tool to control a size of the volume of the first fluid.

20 . The method of claim 19 , further comprising:
extending a second packer adjacent to a second end of the laser tool opposite the first end, wherein the volume of the first fluid comprises the volume between the first packer and the second packer.

Assignees

• Saudi Arabian Oil Co

Inventors

• Cavazos Sepulveda Adrian Cesar
• Batarseh Sameeh

Classifications

• E21B47/04

  Measuring depth or liquid level · CPC title

• E21B33/127

  with inflatable sleeve (E21B33/122, E21B33/124 take precedence) · CPC title

• E21B47/07

  Temperature · CPC title

• E21B33/1243

  with inflatable sleeves · CPC title

• E21B37/00

  Methods or apparatus for cleaning boreholes or wells (E21B21/00 takes precedence) · CPC title