Laser tool with purging head

Patent metadata

Field	Value
Publication number	US-11248426-B2
Application number	US-202016817873-A
Country	US
Kind code	B2
Filing date	Mar 13, 2020
Priority date	Mar 13, 2020
Publication date	Feb 15, 2022
Grant date	Feb 15, 2022

Abstract

An example laser tool is configured to operate within a wellbore of a hydrocarbon-bearing rock formation. The laser tool includes one or more optical transmission media as part of an optical path originating at a laser generator configured to generate a laser beam having an axis. The laser tool includes an optical element for receiving the laser beam from the one or more optical transmission media and for output to the hydrocarbon-bearing rock formation. The laser tool includes a purging head for removing dust or vapor from a path of the laser beam. The purging head is for discharging two or more purging gas streams. The purging head may include a coaxial flow assembly and a helical flow assembly. A coaxial purging gas stream may flow in a direction parallel to the axis. A helical purging gas stream may flow in a helical pattern around and substantially along the axis.

First claim

What is claimed:

1. A laser tool configured to operate within a wellbore of a hydrocarbon-bearing rock formation, the laser tool comprising:
one or more optical transmission media, the one or more optical transmission media being part of an optical path originating at a laser generator configured to generate a laser beam having an axis, the one or more optical transmission media for passing the laser beam;
an optical element that is part of the optical path, the optical element for receiving the laser beam from the one or more optical transmission media and for output to the hydrocarbon-bearing rock formation; and
a purging head for removing dust or vapor from a path of the laser beam, the purging head in fluid communication with a gas conduit and a gas source, the purging head for discharging two or more purging gas streams, the purging head comprising a helical flow assembly, the helical flow assembly comprising:
a helical gas inlet fitting for receiving at least one purging gas stream of the two or more purging gas streams, where the helical gas inlet fitting comprises a proximal (upstream) end in fluid communication with the gas conduit and a distal (downstream) end in fluid communication with a helical flow device body, where the helical flow device body is connected to two diametrically opposed coaxial gas inlet fittings via the coaxial flow tube, and where the helical flow device body receives at least one of the two or more purging gas streams from the helical gas inlet fitting; and
a helical flow tip comprising one or more holes or slots in fluid communication with the helical flow device body, the helical flow tip for receiving the two or more purging gas streams from the helical flow device body and coaxial flow tube, and for discharging the two or more purging gas streams in a helical pattern around and substantially along the axis, thereby creating a helical purging gas stream,

the helical flow tip being rotatable about the axis, where rotation of the helical flow tip is caused by the at least one purging gas stream flowing through the one or more holes or slots in the helical flow tip.

2. The laser tool of claim 1 , where the two or more purging gas streams comprise a coaxial purging gas stream flowing in a direction parallel to the axis.

3. The laser tool of claim 1 , where the helical purging gas stream flows in a helical pattern around and substantially along the axis.

4. The laser tool of claim 1 , where the two or more purging gas streams comprise a coaxial purging gas stream flowing in a direction parallel to the axis and a helical purging gas stream flowing in the helical pattern around and substantially along the axis.

5. The laser tool of claim 1 , where the purging head comprises a coaxial flow assembly comprising:
the two diametrically opposed coaxial gas inlet fittings;
a coaxial flow device body comprising a mixing chamber in fluid communication with the two diametrically opposed coaxial gas inlet fittings for receiving the two or more purging gas streams from the coaxial gas inlet fitting; and
a coaxial flow tube in fluid communication with the mixing chamber, the coaxial flow tube for receiving the two or more purging gas streams and for discharging the two or more purging gas streams in a direction parallel to the axis.

6. The laser tool of claim 1 , where purging head comprises a coaxial flow assembly comprising:
a first coaxial gas inlet fitting and a second coaxial gas inlet fitting, each in fluid communication with the gas conduit and the gas source, each for flowing a purging gas stream of the two or more purging gas streams;
a coaxial flow device body comprising a mixing chamber in fluid communication with the first and second coaxial gas inlet fittings for receiving a first purging gas stream from the first coaxial gas inlet fitting and a second purging gas stream from second coaxial gas inlet fitting, the mixing chamber for mixing the first purging gas stream and the second purging gas stream to generate a mixed purging gas stream; and
a coaxial flow tube in fluid communication with the mixing chamber, the coaxial flow tube for receiving the mixed purging gas stream and for discharging the mixed purging gas stream in a direction parallel to the axis.

7. The laser tool of claim 6 , where the first purging gas stream and the second purging gas stream comprise the same type of gas.

8. The laser tool of claim 1 , where the helical flow tip is mounted on a flow tip carrier, the flow tip carrier being rotatably connected to the helical flow body.

9. A method performed within a wellbore of a hydrocarbon bearing rock formation, the method comprising:
passing, through one or more optical transmission media, a laser beam having an axis generated by a laser generator at an origin of an optical path comprising the one or more optical transmission media; and
purging a path of the laser beam using a purging head, the purging head discharging two or more purging gas streams, the purging head comprising a helical flow assembly and a coaxial flow assembly, the helical flow assembly comprising:
a helical gas inlet fitting in fluid communication with a gas conduit and a gas source for flowing a purging gas stream of the two or more purging gas streams;
a helical flow device body in fluid communication with the helical gas inlet fitting for receiving at least one of the two or more purging gas streams from the helical gas inlet fitting;
a helical flow tip comprising one or more holes or slots in fluid communication with the helical flow device body, the helical flow tip for receiving at least one of the two or more purging gas streams from the helical flow device body and for discharging the two or more purging gas streams in a helical pattern around and substantially along the axis, the helical flow tip being rotatable about the axis, where rotation of the helical flow tip is caused by the two or more purging gas streams flowing through the one or more holes or slots in the helical flow tip, and where the coaxial flow assembly comprises an adjustment mechanism to adjust an axis or position of a coaxial flow tube relative to the axis of the laser beam.

10. The method of claim 9 , comprising sublimating the hydrocarbon-bearing rock formation using the laser beam to create a tunnel to a target penetration depth.

11. The method of claim 9 , where the two or more purging gas streams comprise a coaxial purging gas stream flowing in a direction parallel to the axis.

12. The method of claim 9 , where the two or more purging gas streams comprise a helical purging gas stream flowing in a helical pattern around and substantially along the axis.

13. The method of claim 9 , where the two or more purging gas streams comprise a coaxial purging gas stream flowing in a direction parallel to the axis and a helical purging gas stream flowing in a helical pattern around and substantially along the axis.

14. The method of claim 9 , comprising rotating the helical flow tip about the axis.

15. The method of claim 9 , comprising mixing at least one or at least two purging gas streams prior to discharge.

Assignees

• Saudi Arabian Oil Co

Inventors

• Batarseh Sameeh Issa
• Reece Ii John Duclos

Classifications

• E21B7/15

  of electrically generated heat · CPC title

• B23K2103/50

  Inorganic materials other than metals or composite materials · CPC title

• B23K26/0643

  comprising mirrors · CPC title

• E21B43/11

  Perforators; Permeators · CPC title

• B23K26/402

  involving non-metallic material, e.g. isolators · CPC title