Multi-voltage vehicle operation

Patent metadata

Field	Value
Publication number	US-12451706-B2
Application number	US-202217879972-A
Country	US
Kind code	B2
Filing date	Aug 3, 2022
Priority date	Aug 3, 2022
Publication date	Oct 21, 2025
Grant date	Oct 21, 2025

Abstract

A system in an electric or hybrid vehicle includes two or more battery packs to power one or more motors of the vehicle to move the vehicle. A controller dynamically activates an operational mode of the vehicle during vehicle operation, the operational mode being one of a plurality of possible operational modes. Each of the possible operational modes defines which of the two or more battery packs are connected to the one or more motors and, based on two or more of the two or more battery packs being connected to the one or more motors, also defines an interconnection among the two or more of the two or more battery packs. The plurality of possible operational modes includes a first operational mode defining a series connection between the two or more battery packs and second operational mode defining a parallel connection between the two or more battery packs.

First claim

What is claimed is:

1. A system in a vehicle comprising:
two or more battery packs configured to power one or more motors of the vehicle to move the vehicle; and
a controller configured to dynamically activate an operational mode of the vehicle during vehicle operation, the operational mode being one of a plurality of possible operational modes, each of the possible operational modes defining which of the two or more battery packs are connected to the one or more motors and, based on two or more of the two or more battery packs being connected to the one or more motors, also defining an interconnection among the two or more of the two or more battery packs, wherein the plurality of possible operational modes includes a first operational mode defining a series connection between the two or more battery packs and second operational mode defining a parallel connection between the two or more battery packs,
wherein the controller is configured to activate the first operational mode as the operational mode during startup of the vehicle.

2. The system according to claim 1 , further comprising switches, wherein the controller is configured to dynamically control the operational mode by controlling one or more of the switches.

3. The system according to claim 2 , further comprising one or more pre-charge resistors, wherein the controller is configured to connect one or more of the two or more battery packs to one or more of the one or more pre-charge resistors during an activation or deactivation of the operational mode.

4. The system according to claim 1 , wherein the controller is configured to activate the second operational mode as the operational mode during startup of the vehicle.

5. The system according to claim 4 , wherein the controller is configured to deactivate the second operational mode and activate the first operational mode as the operational mode prior to shutdown of the vehicle.

6. The system according to claim 1 , wherein the controller is configured to deactivate the first operational mode and activate the second operational mode as the operational mode prior to shutdown of the vehicle.

7. The system according to claim 1 , wherein the controller is configured to activate a third operational mode as the operational mode during startup of the vehicle, wherein the third operational mode defines that only one of the two or more battery packs is connected to the one or more motors.

8. The system according to claim 7 , wherein the controller is configured to deactivate the third operational mode and activate the first operational mode as the operational mode prior to shutdown of the vehicle.

9. The system according to claim 7 , wherein the controller is configured to deactivate the third operational mode and activate the second operational mode as the operational mode prior to shutdown of the vehicle.

10. The system according to claim 1 , wherein the controller is further configured to monitor a state of charge or voltage of each of the two or more battery packs and to select an operational mode based at least in part on a difference in state of charge or voltage among the battery packs.

11. The system according to claim 1 , further comprising a DC-DC converter configured to supply power to one or more loads that are unable to accept a voltage resulting from the series connection of the two or more battery.

12. A method of assembling a system in a vehicle, the method comprising:
arranging two or more battery packs to power one or more motors of the vehicle to move the vehicle; and
configuring a controller to dynamically activate an operational mode of the vehicle during vehicle operation, the operational mode being one of a plurality of possible operational modes, each of the possible operational modes defining which of the two or more battery packs are connected to the one or more motors and, based on two or more of the two or more battery packs being connected to the one or more motors, also defining an interconnection among the two or more of the two or more battery packs, wherein the plurality of possible operational modes includes a first operational mode defining a series connection between the two or more battery packs and second operational mode defining a parallel connection between the two or more battery packs,
wherein the configuring the controller includes the controller activating the first operational mode as the operational mode during startup of the vehicle.

13. The method according to claim 12 , wherein the configuring the controller includes the controller dynamically controlling the operational mode by controlling one or more switches.

14. The method according to claim 13 , wherein the configuring the controller includes the controller connecting one or more of the two or more battery packs to one or more pre-charge resistors during an activation or deactivation of the operational mode.

15. The method according to claim 12 , wherein the configuring the controller includes the controller activating the second operational mode as the operational mode during startup of the vehicle.

16. The method according to claim 15 , wherein the configuring the controller includes the controller deactivating the second operational mode and activating the first operational mode as the operational mode prior to shutdown of the vehicle.

17. The method according to claim 12 , wherein the configuring the controller includes the controller deactivating the first operational mode and activate the second operational mode as the operational mode prior to shutdown of the vehicle.

18. The method according to claim 12 , wherein the configuring the controller includes the controller activating a third operational mode as the operational mode during startup of the vehicle, wherein the third operational mode defines that only one of the two or more battery packs is connected to the one or more motors.

19. The method according to claim 18 , wherein the configuring the controller includes the controller deactivating the third operational mode and activating the first operational mode as the operational mode prior to shutdown of the vehicle.

20. The method according to claim 18 , wherein the configuring the controller includes the controller deactivating the third operational mode and activating the second operational mode as the operational mode prior to shutdown of the vehicle.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Lee Chunhao J
• Zhu Yongjie
• Gopalakrishnan Suresh
• Li Dongxu
• Chang Chen-Fang
• Zhao Junfeng
• Rademacher Matthew

Classifications

• H02J7/575 Primary

  Parallel/serial switching of connection of batteries to charge or load circuit · CPC title

• B60L58/21

  having the same nominal voltage · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title

• B60L2270/20

  Inrush current reduction, i.e. avoiding high currents when connecting the battery · CPC title

• B60L58/19

  Switching between serial connection and parallel connection of battery modules · CPC title