Battery pack, and abnormality monitoring method for same

Patent metadata

Field	Value
Publication number	US-12424858-B2
Application number	US-202017619647-A
Country	US
Kind code	B2
Filing date	Jun 11, 2020
Priority date	Jun 27, 2019
Publication date	Sep 23, 2025
Grant date	Sep 23, 2025

Abstract

A battery pack includes a current detector configured to detect a charging current to secondary battery, a drive circuit configured to drives a charge switch based on the charging current detected by the current detector, a charge controller configured to control operation of the charge switch by the drive circuit, a monitoring unit configured to monitor operation of charge controller, and a judging unit configured to instruct, based on the charge controller and the monitoring unit, the charge switch to be able to or unable to operate.

First claim

The invention claimed is:

1. A battery pack configured to charge a secondary battery, the battery pack comprising:
a charge switch connected in series with the secondary battery, the charge switch being configured to adjust a charging current charging the secondary battery;
a current detector configured to detect the charging current flow to the secondary battery;
a drive circuit configured to drive the charge switch based on the charging current detected by the current detector;
a charge controller configured to control an operation of the charge switch by the drive circuit;
a monitoring unit configured to monitor an operation of the charge controller; and
a judging unit configured to instruct whether to operate the charge switch or not based on the charge controller and the monitoring unit, wherein
the charge controller is configured to generate a charge signal for the charge switch,
the charge controller is configured to output a monitoring signal to the monitoring unit,
the monitoring unit configured to monitor the monitoring signal and output a determination result of whether the monitoring signal is normal or abnormal as a determination signal, and
the judging unit is configured to instruct the charge switch to be able to or unable to charge the secondary battery based on the charge signal from the charging controller and the determination signal from the monitoring unit;
wherein, during charging the secondary battery, in response to the monitoring unit detecting that the monitoring signal from the charge controller is abnormal, the monitoring unit outputs the determination signal as a reset signal output to the charge controller for resetting the charge controller, and the determination signal is also output to the judging unit to instruct the charge switch to stop charging the secondary battery for controlling the charge signal.

2. The battery pack according to claim 1 , wherein the charge controller is configured to:
perform a failure diagnosis while being able to stably output the monitoring signal after being reset by the determination signal; and
output the charge signal in a case where no abnormality is detected.

3. The battery pack according to claim 1 , wherein the judging unit comprises a NAND circuit.

4. The battery pack according to claim 1 , further comprising a switcher connected between the charge switch and an output side of the judging unit, the switcher being configured to forcibly shut off a charging operation of the charge switch when the judging unit instructs the charge switch to be unable to charge the secondary battery.

5. The battery pack according to claim 1 , further comprising
a discharge switch connected in series with the secondary battery, the discharge switch being configured to adjust a discharging current discharging the secondary battery, wherein
the drive circuit is configured to drive the discharge switch based on the discharging current detected by the current detector,
the charge controller is configured to output a discharge signal for discharging the secondary battery to the discharge switch, and
the judging unit is configured to instruct the discharge switch to be able to or unable to discharge the secondary battery based on the charge signal from the charge controller and the determination signal from the monitoring unit.

6. The battery pack according to claim 1 , further comprising:
a voltage detector configured to detect a voltage of the secondary battery; and
a temperature detector configured to detect a temperature of the secondary battery, wherein
the drive circuit is configured to output the charging current detected by the current detector, the voltage detected by the voltage detector, and the temperature of the secondary battery detected by the temperature detector to the charge controller so as to drive the charge switch.

7. The battery pack according to claim 1 , wherein
the determination signal is the reset signal that is at a high level in response to the monitoring unit detecting that the monitoring signal from the charge controller is normal and that is at a low level in response to the monitoring unit detecting that the monitoring signal from the charge controller is abnormal, and
the charge controller is configured to perform a self-reset in a case where the reset signal is at the low level.

8. The battery pack according to claim 7 , wherein
the monitoring unit comprises a watchdog timer integrated circuit (IC), and the monitoring signal comprises a watchdog pulse.

9. The battery pack according to claim 8 , wherein the judging unit is configured to instruct the charge switch to be able to charge the secondary battery only when the charge signal of the charge controller is at a high level and the reset signal of the monitoring unit is at a high level.

10. A method of monitoring abnormality of a battery pack which includes:
a charge switch connected in series with a secondary battery,
a current detector configured to detect a charging current to the secondary battery,
a drive circuit configured to drive the charge switch based on the charging current detected by the current detector,
a charge controller configured to control operation of the charge switch by the drive circuit,
a monitoring unit configured to monitor operation of the charge controller, and
a judging unit configured to instruct the charge switch to be able to or unable to charge the secondary battery based on the charge controller and the monitoring unit, the method comprising:
outputting, by the charge controller, a monitoring signal to the monitoring unit;
outputting, by the monitoring unit, a determination result of whether the monitoring signal is normal or abnormal as a determination signal by monitoring, by the monitoring unit, the monitoring signal; and
instructing, by the judging unit, the charge switch to be able to or unable to charge the secondary battery based on a charge signal from the charge controller and the determination signal from a monitoring unit;
wherein, during charging the secondary battery, in response to the monitoring unit detecting that the monitoring signal from the charge controller is abnormal, the monitoring unit outputs the determination signal as a reset signal output to the charge controller for resetting the charge controller, and the determination signal is also output to the judging unit to instruct the charge switch to stop charging the secondary battery for controlling the charge signal.

11. The method according to claim 10 , further comprising
performing, by the charge controller, a failure diagnosis while the charge controller is being able to stably outputting the monitoring signal subsequent to said resetting the charge controller, and outputting, by the charge controller, the charge signal in a case where no abnormality is detected.

Assignees

• Sanyo Electric Co
• Panasonic Energy Co Ltd

Inventors

• Suyama Atsushi
• Ito Junpei

Classifications

• H02J7/663

  using battery or load disconnect circuits (H02J9/002 takes precedence) · CPC title

• H02J7/90

  Regulation of charging or discharging current or voltage · CPC title

• H02J7/80 Primary

  including monitoring or indicating arrangements · CPC title

• H02J7/50

  acting upon multiple batteries simultaneously or sequentially · CPC title

• H02J7/60 Primary

  including safety or protection arrangements · CPC title