Wall panel module comprising dual gasket assembly

Patent metadata

Field	Value
Publication number	US-12410612-B2
Application number	US-202318307273-A
Country	US
Kind code	B2
Filing date	Apr 26, 2023
Priority date	May 6, 2022
Publication date	Sep 9, 2025
Grant date	Sep 9, 2025

Abstract

A wall panel module comprising a first wall panel and one or more dual gasket assembly, the dual gasket assembly being suitable for sealing an abutment joint between edge faces of two wall panels and comprising a support coupling, a compressible interior gasket, and a compressible weather gasket, the support coupling comprising a base having a top surface having an interior gasket support and an exterior gasket support on opposing ends of the support coupling, the compressible interior gasket attached to the interior gasket support and the compressible outer weather gasket attached to the exterior gasket support, the compressible interior gasket and the compressible outer weather gasket mounted on the support coupling with the lengths of the compressible interior gasket and the compressible outer weather gasket parallel to one another and also being parallel to the dual gasket assembly length, the bottom surface of the support coupling base further having an attachment area with the dual gasket assembly attached to the first edge face of the first wall panel via said attachment area.

First claim

The invention claimed is:

1. A wall panel module comprising a first wall panel and a dual gasket assembly,
the first wall panel having a first major face and an opposing second major face, the first and second major faces lying in a set of parallel planes,
the first wall panel further having a first edge face being generally perpendicular to both the first major face and the opposing second major face,
the dual gasket assembly being suitable for sealing an abutment joint between edge faces of two wall panels, the abutment joint having a length, width, and depth, the dual gasket assembly comprising a support coupling, a compressible interior gasket, and a compressible weather gasket,
the support coupling comprising a base, the base having a top surface and a bottom surface, the top surface further having an interior gasket support and an exterior gasket support on opposing ends of the support coupling,
the support coupling having at least one gutter channel for directing water, the at least one gutter channel formed between two weirs on the top surface of said support coupling,
the compressible interior gasket attached to the interior gasket support and the compressible outer weather gasket attached to the exterior gasket support,
each of the compressible interior gasket and the compressible outer weather gasket having a length, the compressible interior gasket and the compressible outer weather gasket mounted on the support coupling with the lengths of the compressible interior gasket and the compressible outer weather gasket parallel to one another, with each of the compressible interior gasket and the compressible outer weather gasket further bounded by the set of parallel planes, and
the bottom surface of the support coupling base having a contact area for stabilizing the support coupling on one of said edge faces, and
the bottom surface of the support coupling base further having an attachment area with the dual gasket assembly attached to the first edge face of the first wall panel via said attachment area.

2. The wall panel module of claim 1 wherein the interior gasket support and the exterior gasket support are separated by said at least one gutter channel.

3. The wall panel module of claim 1 wherein the attachment area of the dual gasket assembly comprises at least one surface, projection, or cavity.

4. The wall panel module of claim 1 , wherein the interior gasket support and compressible interior gasket of the dual gasket assembly are integral.

5. The wall panel module of claim 1 , wherein the compressible interior gasket of the dual gasket assembly is attached to the interior gasket support by either
i) a projection extending from the interior gasket support seated in a cavity in the compressible interior gasket, or
ii) a projection extending from the compressible interior gasket seated in a cavity in the interior gasket support.

6. The wall panel module of claim 1 , wherein the compressible outer weather gasket of the dual gasket assembly is attached to the exterior gasket support by
i) a projection extending from the exterior gasket support seated in a cavity in the compressible weather gasket, or
ii) a projection extending from the compressible outer weather gasket seated in a cavity in the exterior gasket support.

7. The wall panel module of claim 1 wherein the contact area for stabilizing the support coupling of the dual gasket assembly on the edge face is larger than the attachment area for attaching the support coupling to said edge face.

8. The wall panel module of claim 1 wherein the support coupling of the dual gasket assembly has a length corresponding to the edge face length of the first edge face.

9. The wall panel module of claim 1 wherein the dual gasket assembly has a width that is less than the edge face width length of the first edge face.

10. A wall panel module comprising a first wall panel and a plurality of dual gasket assemblies,
the first wall panel having a first major face and an opposing second major face, the first and second major faces lying in a set of parallel planes,
the first wall panel further having a plurality of edge faces being generally perpendicular to both the first major face and the opposing second major face, each of the plurality of edge faces having an edge face width that is the thickness of the first panel and an edge face length that is the length of the edge face perpendicular to the edge face width,
each of the plurality of dual gasket assemblies being suitable for sealing an abutment joint between edge faces of two wall panels, the abutment joint having a length, width, and depth, each of the plurality of dual gasket assemblies comprising a support coupling, a compressible interior gasket, and a compressible weather gasket,
each of the support couplings comprising a base, the base having a top surface and a bottom surface, the top surface further having an interior gasket support and an exterior gasket support on opposing ends of the support coupling,
the support coupling having at least one gutter channel for directing water, the at least one gutter channel formed between two weirs on the top surface of said support coupling,
the compressible interior gasket attached to the interior gasket support and the compressible outer weather gasket attached to the exterior gasket support of each of the support couplings,
each of the compressible interior gaskets and compressible outer weather gaskets having a length, the compressible interior gasket and the compressible outer weather gasket mounted on each of the support couplings with the lengths of the compressible interior gasket and the compressible outer weather gasket parallel to one another, with each of the compressible interior gaskets and the compressible outer weather gaskets further bounded by the set of parallel planes, forming each of the plurality of dual gasket assemblies, and
the bottom surface of each of the support coupling bases further having an attachment area, with each of the plurality of dual gasket assemblies attached to an edge face of the first wall panel via said attachment area.

11. The wall panel module of claim 10 wherein the interior gasket support and the exterior gasket support are separated by said at least one gutter channel.

12. The wall panel module of claim 10 wherein the attachment area of each of the plurality of dual gasket assemblies comprises at least one surface, projection, or cavity.

13. The wall panel module of claim 10 , wherein the compressible interior gasket of each of the plurality of dual gasket assemblies is attached to the interior gasket support by either
i) a projection extending from the interior gasket support seated in a cavity in the compressible interior gasket, or
ii) a projection extending from the compressible interior gasket seated in a cavity in the interior gasket support.

14. The wall panel module of claim 10 , wherein the compressible outer weather gasket of each of the plurality of dual gasket assemblies is attached to the exterior gasket support by
i) a projection extending from the exterior gasket support seated in a cavity in the compressible weather gasket, or
ii) a projection extending from the compressible outer weather gasket seated in a cavity in the exterior gasket support.

15. The wall panel module of claim 10 wherein the support coupling of each of the plurality of dual gasket assemblies has a length corresponding to the edge face length of the edge face to which it is attached.

16. The wall panel module of claim 10 wherein the dual gasket assembly has a width that is less tha

Assignees

• Ddp Specialty Electronc Mat Us Llc
• Dupont Safety & Construction Inc
• Ddp Specialty Electronic Materials Us Llc

Inventors

• Wilson Timothy D
• Katsaros James Dean
• Watts Andrea Wagner
• Hutchins Jeffrey

Classifications

• E04B2002/0202

  Details of connections · CPC title

• E04B2/02

  built-up from layers of building elements · CPC title

• E04B2/822 Primary

  Elastic connections, e.g. inflated joints · CPC title

• E04B1/02

  Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements (E04B1/32 - E04B1/36 take precedence) · CPC title

• E04B1/6813 Primary

  Compressable seals of hollow form (E04B1/6816 takes precedence) · CPC title