Electric motor with asymmetric-turn windings and a vehicle having the same

Patent metadata

Field	Value
Publication number	US-12401247-B2
Application number	US-202318320449-A
Country	US
Kind code	B2
Filing date	May 19, 2023
Priority date	May 19, 2023
Publication date	Aug 26, 2025
Grant date	Aug 26, 2025

Abstract

Embodiments include an electric motor having asymmetric-turn windings and a vehicle including the same. The electric motor includes a rotor and a stator having a first set of windings having a first number of turns and a second set of windings having a second number of turns that is different than the first number of turns. The first set of windings are galvanically isolated from the second set of windings.

First claim

What is claimed is:

1. An electric motor comprising:
a rotor; and
a stator having a first set of windings having a first number of turns and a second set of windings having a second number of turns that is different than the first number of turns,
wherein the first set of windings are galvanically isolated from the second set of windings and wherein the first set of windings and the second set of windings are wrapped around a common iron core wherein when an AC voltage is applied to the first set of windings, a magnetic field is created in the common iron core, which in turn together with the rotating rotor induces a voltage in the second set of windings, wherein a magnitude of the induced voltage in the second set of windings is based on a ratio of the number of turns in the first and second sets of windings.

2. The electric motor of claim 1 , wherein the first number of turns is at least five times greater than the second number of turns.

3. The electric motor of claim 1 , wherein the stator includes a plurality of slots and wherein each of the plurality of slots includes at least a portion of the first set of windings and the second set of windings.

4. The electric motor of claim 1 , wherein the stator further includes a third set of windings having a third number of turns that is different that the first number of turns.

5. The electric motor of claim 4 , wherein the third number of turns is equal to the second number of turns.

6. The electric motor of claim 4 , wherein the second set of windings has a phase shift from the third set of windings.

7. The electric motor of claim 1 , wherein the first set of winding and the second set of windings are electrically isolated by physically separating the first set of winding and the second set of windings with an insulating material.

8. A vehicle comprising:
a battery;
an electric motor comprising:
a rotor; and
a stator having a first set of windings having a first number of turns and a second set of windings having a second number of turns that is different than the first number of turns, wherein the first set of windings are galvanically isolated from the second set of windings and wherein the first set of windings and the second set of windings are wrapped around a common iron core;

a first inverter coupled to the battery and the first set of winding; and
a second inverter coupled to the battery and the second set of windings,
wherein when a first voltage is applied to the first set of windings, a magnetic field is created in the common iron core, which in turn together with the rotating rotor induces a second voltage in the second set of windings, wherein a magnitude of the second voltage in the second set of windings is different from the first voltage and is determined based on a ratio of the number of turns in the first and second sets of windings.

9. The vehicle of claim 8 , further comprising a charging port configured to connect the vehicle to a high-voltage source/load.

10. The vehicle of claim 9 , wherein a ratio of the first number of turns to the second number of turns is based at least in part on a voltage level of the battery and a voltage level of the high-voltage source/load.

11. The vehicle of claim 9 , wherein the high-voltage source/load is one of a power grid, another vehicle, and a home.

12. The vehicle of claim 8 , wherein the first inverter is configured to convert direct current power from the battery into alternating current power supplied to the first set of windings.

13. The vehicle of claim 8 , wherein the second inverter is configured to convert direct current power from the battery into alternating current power supplied to the second set of windings.

14. The vehicle of claim 8 , wherein the first number of turns is at least five times greater than the second number of turns.

15. The vehicle of claim 8 , wherein the stator includes a plurality of slots and wherein each slot includes at least a portion of the first set of windings and the second set of windings.

16. The vehicle of claim 8 , wherein the second set of windings are isolated from the battery using one or more switches disposed between the second set of windings and the second inverter.

17. The vehicle of claim 8 , wherein the second set of windings are isolated from the battery using a switch disposed between the battery and the second inverter.

18. A vehicle comprising:
a battery;
an electric motor comprising:
a rotor; and
a stator comprising:
a plurality of slots;
a first set of windings having a first number of turns; and
a second set of windings having a second number of turns that is different than the first number of turns,
wherein the first set of windings are galvanically isolated from the second set of windings and wherein each of the plurality of slots includes at least a portion of the first set of windings and the second set of windings and wherein the first set of windings and the second set of windings are wrapped around a common iron core;

a first inverter coupled to the battery and the first set of winding;
a second inverter coupled to the battery and the second set of windings; and
a charging port configured to connect the vehicle to a high-voltage source/load,
wherein when a first voltage is applied to the first set of windings, a magnetic field is created in the common iron core, which in turn together with the rotating rotor induces a second voltage in the second set of windings, wherein a magnitude of the second voltage in the second set of windings is different from the first voltage and is determined based on a ratio of the number of turns in the first and second sets of windings.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Peng Peng
• Hao Lei
• Gopalakrishnan Suresh
• Amorim Torres Renato
• Nehl Thomas W

Classifications

• H02P27/06

  using DC to AC converters or inverters (H02P27/05 takes precedence) · CPC title

• B60L53/16

  Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles · CPC title

• B60L53/22 Primary

  Constructional details or arrangements of charging converters specially adapted for charging electric vehicles · CPC title

• B60L2210/40

  DC to AC converters · CPC title

• H02P25/22

  Multiple windings; Windings for more than three phases · CPC title