Concentrated aluminum compositions for aqueous corrosion control
US-11982003-B2 · May 14, 2024 · US
US12398473B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12398473-B2 |
| Application number | US-202418627968-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 5, 2024 |
| Priority date | Mar 30, 2019 |
| Publication date | Aug 26, 2025 |
| Grant date | Aug 26, 2025 |
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A composition for corrosion control in aqueous systems, the composition providing a formulation of a concentrated aluminum corrosion inhibitor; and (i) a polycarboxylic acid polymer, (ii) a sulfonic acid polymer, (iii) a combination of a polycarboxylic acid and a polysulfonic acid, (iv) an organic phosphonate, (v) a combination of a phosphonate and a polycarboxylic acid, or (vi) a combination of a phosphonate and a polysulfonic acid. A method for corrosion control in aqueous systems, the method providing a concentrated formulation, the concentrated formulation having an aluminum corrosion inhibitor and (i) a polycarboxylic acid polymer, (ii) a sulfonic acid polymer, (iii) a combination of a polycarboxylic acid and a polysulfonic acid, (iv) an organic phosphonate, (v) a combination of a phosphonate and a polycarboxylic acid, or (vi) a combination of a phosphonate and a polysulfonic acid; and delivering the concentrated formulation to an aqueous stream.
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The invention claimed is: 1. A method for corrosion control in aqueous systems, the method comprising: providing a formulation, the formulation comprising an aluminum corrosion inhibitor and (i) a polycarboxylic acid polymer, (ii) a sulfonic acid polymer, (iii) a combination of a polycarboxylic acid and a polysulfonic acid, (iv) an organic phosphonate, (v) a combination of a phosphonate and a polycarboxylic acid, or (vi) a combination of a phosphonate and a polysulfonic acid; and delivering the formulation to an aqueous stream in an amount of about 1 ppm to about 1000 ppm, wherein the formulation has a pH range that is (a) less than 4, or (b) is greater than 10. 2. The method as recited in claim 1 , wherein the aluminum corrosion inhibitor comprises an aluminum salt. 3. The method as recited in claim 2 , wherein the aluminum salt comprises aluminum halides, aluminum sulphate, aluminum hydroxide, aluminum phosphate, aluminum oxide, sodium aluminate, or combinations thereof. 4. The method as recited in claim 1 , wherein the aluminum corrosion inhibitor comprises complexes of (i) citrate and aluminum, (ii) saccharic acid and aluminum, or (iii) aluminum and gluconate. 5. The method as recited in claim 1 , wherein the aluminum corrosion inhibitor is selected from the group consisting of aluminum sulfate and sodium aluminate. 6. The method as recited in claim 5 , wherein the aluminum corrosion inhibitor is aluminum sulfate and is present at a concentration of approximately 0.1-2 wt % actives. 7. The method as recited in claim 5 , wherein the aluminum corrosion inhibitor is sodium aluminate is present at a concentration of approximately 0.1-2 wt % actives. 8. The method as recited in claim 1 , wherein the formulation comprises polymaleic acid, polycarboxylic sulfonic acid polymer, polyacrylic acid, hydroxyacids, phosphonocarboxylic acids, polyhydroxysuccinic acids, polymaleic anhydride, phosphonates, 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid, 2-Phosphonobutane-1,2,4-tricarboxylic acid, amino alkylene phosphonic acids, polymers featuring one monomeric group with a phosphonic acid, or combinations thereof. 9. The method as recited in claim 8 , wherein the formulation comprises a polycarboxylic sulfonic acid polymer. 10. The method as recited in claim 8 , wherein the formulation comprises a polymaleic acid/polycarboxylic sulfonic acid polymer blend. 11. The method as recited in claim 1 , wherein the formulation comprises a polycarboxylic acid polymer, and the polycarboxylic acid polymer is present at a concentration of about 3 to about 50% polymer actives. 12. The method as recited in claim 11 , wherein the concentration ratio of the aluminum corrosion inhibitor to the polycarboxylic acid polymer is greater than about 1:100. 13. The method as recited in claim 1 , wherein the aqueous stream comprises an industrial water-cooling system. 14. The method as recited in claim 1 , wherein the formulation has a pH that is less than 2. 15. The method as recited in claim 1 , wherein the formulation has a pH that is greater than 12. 16. A method for corrosion control in aqueous systems, the method comprising: providing a formulation, the formulation comprising an aluminum corrosion inhibitor and (i) a polycarboxylic acid polymer, (ii) a sulfonic acid polymer, (iii) a combination of a polycarboxylic acid and a polysulfonic acid, (iv) an organic phosphonate, (v) a combination of a phosphonate and a polycarboxylic acid, or (vi) a combination of a phosphonate and a polysulfonic acid; and delivering the formulation to an aqueous stream, wherein the aluminum corrosion inhibitor is aluminum sulfate or sodium aluminate, wherein the aluminum corrosion inhibitor is present at a concentration of approximately 0.1-2 wt % actives, and wherein the pH of the formulation is (a) less than 4, or (b) greater than 10. 17. A method for corrosion control in aqueous systems, the method comprising: providing a formulation, the formulation comprising an aluminum corrosion inhibitor and (i) a polycarboxylic acid polymer, (ii) a sulfonic acid polymer, (iii) a combination of a polycarboxylic acid and a polysulfonic acid, (iv) an organic phosphonate, (v) a combination of a phosphonate and a polycarboxylic acid, or (vi) a combination of a phosphonate and a polysulfonic acid; and delivering the formulation to an aqueous stream, wherein the pH of the formulation is greater than 12.
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