Photovoltaic device and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-12396268-B2
Application number	US-202017624150-A
Country	US
Kind code	B2
Filing date	Jul 8, 2020
Priority date	Jul 10, 2019
Publication date	Aug 19, 2025
Grant date	Aug 19, 2025

Abstract

A photovoltaic device ( 1 ) with a plurality of photovoltaic modules ( 1 A, IB, . . . , IF), is disclosed herein comprising a stack with a primary electrode layer ( 12 ), a secondary electrode layer ( 16 ) and a photovoltaic layer ( 14 ) arranged between said primary and said secondary electrode layer, at least one of the electrode layers being translucent, the photovoltaic layer ( 14 ) at least comprising a first sublayer of a photovoltaic material and a second, charge carrier transport sublayer between said first sublayer and said secondary electrode layer. An serial electrical interconnection between mutually subsequent photovoltaic modules (IB, 1 C) is provided by a coupling element of insulating material laterally enclosing an electrically conducting core ( 17 BC) provided in the interface section between the mutually subsequent photovoltaic modules. Therewith a lifetime of the photovoltaic material is improved.

First claim

The invention claimed is:

1. A photovoltaic device with a plurality of photovoltaic modules, comprising:
a stack including:
a primary electrode layer,
a secondary electrode layer, and
a photovoltaic layer arranged between the primary electrode layer and the secondary electrode layer,
wherein the primary electrode layer and/or the secondary electrode layer is translucent,
wherein the photovoltaic layer comprises:
a first sublayer of a photovoltaic material, and
a second sublayer for charge carrier transport, the second sublayer being between the first sublayer and the secondary electrode layer;

wherein each photovoltaic module includes:
a portion of a respective section of the primary electrode layer,
a portion of a respective section of the photovoltaic layer, and
a portion of a respective section of the secondary electrode layer,

wherein respective pairs, of a first photovoltaic module and a subsequent second photovoltaic module, of the plurality are serially interconnected in an interface section between the first photovoltaic module and the second photovoltaic module,
wherein the interface section comprises a coupling element of insulating material laterally enclosing an electrically conducting core,
wherein the coupling element is sandwiched between:
a second end of the secondary electrode layer section of the first photovoltaic module that laterally extends over, and forms an electrical connection with a first face, of the electrically conducting core, and
a first end of the primary electrode layer section of the subsequent second photovoltaic module that laterally extends over, and forms an electrical connection with a second face of the electrically conducting core,

wherein a trench is provided in a meandering manner along a direction of the interface section between mutually subsequent sections of:
the primary electrode layer, and/or
the secondary electrode layer.

2. The photovoltaic device according to claim 1 , wherein the insulating material is translucent, and wherein both the primary electrode layer and the secondary electrode layer are translucent.

3. The photovoltaic device according to claim 2 , wherein the electrically conducting core and the secondary electrode layer are formed with a same electrically conductive material.

4. The photovoltaic device according to claim 3 , wherein the at least one coupling element extends along the interface section.

5. The photovoltaic device according to claim 3 , wherein the at least one coupling element is one of a plurality of similar coupling elements, where ones of the similar coupling elements are distributed along a length direction of the interface section.

6. The photovoltaic device according to claim 3 , comprising a respective set of translucent, insulating elements that are laterally distributed, for each photovoltaic module between:
the portion of the primary electrode layer section, and
the portion of the secondary electrode layer section.

7. The photovoltaic device according to claim 2 , wherein the at least one coupling element extends along the interface section.

8. The photovoltaic device according to claim 7 , wherein the at least one coupling element is one of a plurality of similar coupling elements, where ones of the similar coupling elements are distributed along a length direction of the interface section.

9. The photovoltaic device according to claim 2 , wherein the at least one coupling element is one of a plurality of similar coupling elements, where ones of the similar coupling elements are distributed along a length direction of the interface section.

10. The photovoltaic device according to claim 2 , comprising a respective set of translucent, insulating elements that are laterally distributed, for each photovoltaic module between:
the portion of the primary electrode layer section, and
the portion of the secondary electrode layer section.

11. The photovoltaic device according to claim 1 , wherein the electrically conducting core and the secondary electrode layer are formed with a same electrically conductive material.

12. The photovoltaic device according to claim 11 , wherein the at least one coupling element extends along the interface section.

13. The photovoltaic device according to claim 12 , wherein the at least one coupling element is one of a plurality of similar coupling elements, where ones of the similar coupling elements are distributed along a length direction of the interface section.

14. The photovoltaic device according to claim 11 , wherein the at least one coupling element is one of a plurality of similar coupling elements, where ones of the similar coupling elements are distributed along a length direction of the interface section.

15. The photovoltaic device according to claim 11 , comprising a respective set of translucent, insulating elements that are laterally distributed, for each photovoltaic module between:
the portion of the primary electrode layer section, and
the portion of the secondary electrode layer section.

16. The photovoltaic device according to claim 1 , wherein the at least one coupling element extends along the interface section.

17. The photovoltaic device according to claim 16 , wherein the at least one coupling element is one of a plurality of similar coupling elements, where ones of the similar coupling elements are distributed along a length direction of the interface section.

18. The photovoltaic device according to claim 1 , wherein the at least one coupling element is one of a plurality of similar coupling elements, where ones of the similar coupling elements are distributed along a length direction of the interface section.

19. The photovoltaic device according to claim 1 , comprising a respective set of translucent, insulating elements that are laterally distributed, for each photovoltaic module between:
the portion of the primary electrode layer section, and
the portion of the secondary electrode layer section.

20. A method of manufacturing a photovoltaic device with a plurality of photovoltaic modules, wherein respective pairs of a first photovoltaic module and a subsequent second photovoltaic module, of the plurality of photovoltaic modules, are serially interconnected in an interface section between the first photovoltaic module and the second photovoltaic module, the method comprising:
providing a primary electrode layer that is partitioned into a plurality of primary electrode layer sections, the primary electrode layer section having a first end having a surface that is at least partly covered with an insulating material portion;
providing a photovoltaic layer on a remaining surface free from the insulating material, the photovoltaic layer at least comprising a first sublayer of a photovoltaic material and a second sublayer for charge carrier transport, the second sublayer being between the first sublayer and the secondary electrode layer;
providing an opening in the insulating material portion to locally expose the surface of the first end of the primary electrode layer section, and depositing an electrically conductive material in the opening in the insulating material portion;
providing a secondary electrode layer, material of the secondary electrode layer therewith protruding at the opening of the insulating material portion to form an electrical connection with the first end of the primary electrode layer section;
partitioning the secondary electrode layer into a plurality of secondary electrode layer sections, each secondary ele

Assignees

• TNO

Inventors

• Galagan Yulia
• Lifka Herbert
• Fledderus Henri

Classifications

• H10F77/211

  for photovoltaic cells · CPC title

• H10F71/1385

  Etching transparent electrodes · CPC title

• H10F19/33 Primary

  Patterning processes to connect the photovoltaic cells, e.g. laser cutting of conductive or active layers · CPC title

• Y02E10/549

  Organic PV cells · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title