Apparatus and method for additive manufacturing of heterogeneous structure

Patent metadata

Field	Value
Publication number	US-12390983-B2
Application number	US-202118027083-A
Country	US
Kind code	B2
Filing date	Sep 7, 2021
Priority date	Sep 25, 2020
Publication date	Aug 19, 2025
Grant date	Aug 19, 2025

Abstract

An apparatus for additively manufacturing a heterogeneous structure ( 50 ) using a plastic fiber ( 10 ) and an energy transfer material ( 20 ) is disclosed. Additive manufacturing is performed in a vertical direction (z) perpendicular to a horizontal plane (x-y). The apparatus comprises: a nozzle device ( 110 ) adapted to provide the plastic fiber ( 10 ) for additive manufacturing; a feeding device ( 120 ) adapted to move the energy transfer material ( 20 ) back and forth in a vertical direction (z); and moving device ( 130 ) adapted to independently move (or rotate) the feeding device ( 120 ) and the nozzle device ( 110 ) in the horizontal plane (x-y) to fabricate the heterogeneous structure ( 50 ) in the horizontal plane (x-y).

First claim

The invention claimed is:

1. An apparatus for additively manufacturing a heterogeneous structure using a plastic fiber and an energy transfer material, wherein the additive manufacturing is performed in a vertical direction perpendicular to a horizontal plane, the apparatus comprising:
a nozzle device configured to provide the plastic fiber for additive manufacturing;
a feeding device adapted to move the energy transfer material back and forth in a vertical direction; and
a moving device adapted to move the feeding device and the nozzle device independently in the horizontal plane to fabricate the heterogeneous structure in the horizontal plane.

2. The apparatus of claim 1 , wherein the nozzle device and the feeding device are spaced apart in the horizontal plane.

3. The apparatus according to claim 1 , wherein the moving device comprises at least one of the following drives to move nozzle device and/or the feeding device freely in the horizontal plane:
a first drive for moving in a first horizontal direction;
a second drive for moving in a second horizontal direction;
a first rotary drive for rotating or for circularly guiding the nozzle device about a first axis of rotation which is parallel to the vertical direction;
a second rotary drive for rotating or circularly guiding the feeding device about a second axis of rotation that is parallel to the vertical direction.

4. The apparatus according to claim 1 , wherein the feeding device comprises a hold-down device, wherein the hold-down device is configured to fix the energy transfer material in a vertical direction on the heterogeneous structure.

5. The apparatus according to claim 4 , wherein the moving device comprises a motor device adapted to move, via at least one toothed belt, the nozzle device around the feeding device or to move the hold-down device around the feeding device.

6. A method for additively manufacturing a heterogeneous structure comprising the following steps:
providing a plastic fiber, by a nozzle device, for additive manufacturing;
forming a heterogeneous structure by additive manufacturing using the plastic fiber of the heterogeneous structure;
feeding a material for energy transfer by a feeding device in a vertical direction back and forth; and
moving the feeding device and the nozzle device by a moving device, wherein the moving device is adapted to move the feeding device and the nozzle device independently of each other in the horizontal plane during additive manufacturing.

7. The method of claim 6 , wherein the additive manufacturing comprises the following phases:
fabricating a first component portion having a recess for receiving the energy transfer material;
placing the energy transfer material into the recess using a hold-down device; and
closing the recess with the energy transfer material by an additively manufactured second component portion.

8. The apparatus according to claim 1 , wherein the moving device comprises a first rotary drive for rotating or for circularly guiding the nozzle device about a first axis of rotation which is parallel to the vertical direction.

9. The apparatus according to claim 8 , wherein the moving device comprises a second rotary drive for rotating or circularly guiding the feeding device about a second axis of rotation that is parallel to the vertical direction.

10. The apparatus according to claim 1 , further comprising
a print head comprising the nozzle device and the feeding device,
wherein the feeding device comprises a linear actuator to move the nozzle device upward and downward.

Assignees

• Univ Darmstadt Tech

Inventors

• Kirchner Eckhard
• Steffan Kay-Eric
• Müller Tim Martin

Classifications

• B29C64/241

  for rotary motion · CPC title

• B29C64/236

  for motion in a direction within the plane of a layer · CPC title

• B29C64/209

  Heads; Nozzles · CPC title

• B29C64/188

  involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control (surface shaping B29C59/00; after-treatment of articles without altering their shape B29C71/00) · CPC title

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title