Battery tray

Patent metadata

Field	Value
Publication number	US-12388145-B2
Application number	US-202418942777-A
Country	US
Kind code	B2
Filing date	Nov 11, 2024
Priority date	Nov 13, 2023
Publication date	Aug 12, 2025
Grant date	Aug 12, 2025

Abstract

A battery tray for holding battery elements for providing electrical energy in electrically powered vehicles. The battery tray has a battery pan having a reinforcing structure which is arranged on the outside in front of a side wall of the battery pan. The reinforcement structure has a hollow profile with a first upper leg with a first opening and a second lower leg with a second opening. A sleeve extends between the vertically spaced legs and connects the openings in the legs. A fitting plate covers the first opening in the first leg, wherein the fitting plate has a passage through which the sleeve is guided with a sleeve section.

First claim

The invention claimed is:

1. A battery tray comprising:
a battery pan; and
a reinforcing structure, wherein the reinforcing structure has a hollow profile fixed to a side wall of the battery pan,
wherein the hollow profile comprises an inner profile having a first leg with a first opening and a second leg with a second opening, the first leg and the second leg are spaced apart from one another, and a sleeve extends between the first leg and the second leg and connects the first opening and the second opening,
wherein a passage is provided between the first leg and the second leg, and the sleeve extends through the passage.

2. The battery tray according to claim 1 , further comprising a fitting plate covering the first opening or the second opening, wherein the fitting plate is adjustable on the first leg or the second leg so as to accommodate the sleeve in the inner profile before joining the sleeve to the inner profile.

3. The battery tray according to claim 2 , wherein the fitting plate rests on an outside of the first leg or the second leg, the outside being exterior of the hollow profile.

4. The battery tray according to claim 2 , wherein the fitting plate covers the first opening or the second opening at an edge of the first leg or the second leg with an overlap.

5. The battery tray according to claim 1 , further comprising a collar overlapping an edge of the first leg or the second leg.

6. The battery tray according to claim 5 , wherein the collar projects outwards and away from the hollow profile.

7. The battery tray according to claim 5 , further comprising a fitting plate, wherein the fitting plate rests on an inside of the first leg or the second leg.

8. The battery tray according to claim 1 , wherein the reinforcing structure further comprises an outer profile, the inner profile comprising a U-shaped cross-section with a web, the first leg and the second leg extend away from the battery pan, and the inner profile is closed by the outer profile at least in longitudinal sections thereof.

9. The battery tray according to claim 1 , wherein the sleeve is guidable with an upper sleeve section through the first opening, and the upper sleeve section protrudes from an outer side of the first leg; or the sleeve is guidable with a lower sleeve section through the second opening, and the lower sleeve section protrudes from an outer side of the second leg.

10. The battery tray according to claim 1 , wherein the sleeve comprises an upper collar or a lower collar.

11. The battery tray according to claim 10 , wherein the lower collar stands on an inside of the second leg or rests on an outside of the second leg.

12. The battery tray according to claim 1 , wherein built-in elements are in the reinforcing structure.

13. The battery tray according to claim 1 , wherein at least one support strut or a protective plate is underneath the battery pan or the reinforcing structure.

14. The battery tray according to claim 1 , wherein a first fitting plate covers the first opening and a second fitting plate covers the second opening.

15. A battery tray comprising:
a battery pan having side walls; and
a reinforcing structure, wherein
the battery tray is configured to be attached, via fastener, to a body or chassis of a vehicle,
the reinforcing structure has a hollow profile on an outside of the side walls of the battery pan,
the hollow profile has a first leg with a first opening and a second leg with a second opening,
the first leg and the second leg are spaced apart and connected by a strut, wherein a sleeve extends between the first leg and the second leg to connect at least one of the first opening and the second opening, the sleeve is configured to receive a screw fastener, wherein
a fitting plate with a passage is provided, the fitting plate covers the first opening or the second opening, and the sleeve protrudes through the passage of the fitting plate.

Assignees

• Benteler Automobiltechnik Gmbh

Inventors

• Handing Christian
• Michel Kai
• Schmitz Stefan

Classifications

• H01M50/244

  Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• B60Y2306/01

  Reducing damages in case of crash, e.g. by improving battery protection · CPC title

• B60K2001/0438

  Arrangement under the floor · CPC title

• H01M50/249 Primary

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title