Reinforcing unit and side reinforcing structure of vehicle including the same

Patent metadata

Field	Value
Publication number	US-10780926-B2
Application number	US-201916284201-A
Country	US
Kind code	B2
Filing date	Feb 25, 2019
Priority date	Oct 12, 2018
Publication date	Sep 22, 2020
Grant date	Sep 22, 2020

Abstract

A reinforcing unit is configured to be inserted into a side sill of a vehicle body. The reinforcing unit includes a center core formed so as to extend in a longitudinal direction of the vehicle body, and a pair of cover cores formed so as to extend in the longitudinal direction of the vehicle body and arranged so as to cover an upper portion and a lower portion of the center core.

First claim

What is claimed is:

1. A reinforcing unit configured to be inserted into a side sill of a vehicle body, the reinforcing unit comprising:
a center core formed so as to extend in a longitudinal direction of the vehicle body; and
a pair of cover cores formed so as to extend in the longitudinal direction of the vehicle body and arranged so as to cover an upper portion and a lower portion of the center core;
wherein the center core is a hollow tubular body, the hollow tubular body having two ends communicating with each other in the longitudinal direction of the vehicle body, and
wherein the center core is provided therein with at least one partition wall formed in a vertical direction or in a horizontal direction in order to partition a hollow space in the center core;
wherein the center core is divided into three panels in a width direction of the vehicle body, the three panels comprising an outer panel that corresponds to a region in an outward direction of the vehicle body, a middle panel that extends from the outer panel and corresponds to an intermediate region, and an inner panel that extends from the middle panel and corresponds to a region in an inward direction of the vehicle body; and
wherein the partition wall comprises an outer vertical partition wall formed vertically to connect boundary points between the outer panel and the middle panel, an inner vertical Partition wall formed vertically to connect boundary points between the middle panel and the inner panel, an outer horizontal partition wall formed to partition a space defined by the outer panel and the outer vertical partition wall into an upper region and a lower region, a middle horizontal partition wall formed to partition a space defined by the outer vertical partition wall and the inner vertical partition wall into an upper region and a lower region, and an inner horizontal partition wall formed to partition a space defined by the inner vertical partition wall and the inner panel into an upper region and a lower region.

2. The reinforcing unit according to claim 1 , wherein the center core is formed of thermoplastic resin, and wherein the cover cores are formed of fiber-reinforced plastic.

3. The reinforcing unit according to claim 2 , wherein the thermoplastic resin contains caprolactam as a main component.

4. The reinforcing unit according to claim 1 , wherein the pair of cover cores comprises an upper cover core and a lower cover core, and wherein the upper cover core and the lower cover core are arranged so as to be symmetrical to each other with respect to an imaginary central horizontal plane of the center core.

5. The reinforcing unit according to claim 4 , wherein the upper cover core comprises an upper base cover portion formed to cover a top surface of the center core, an upper outer cover portion formed to be bent and to extend from one end of the upper base cover portion in order to cover one side surface of the center core, and an upper inner cover portion formed to be bent and to extend from an opposite end of the upper base cover portion in order to cover an opposite side surface of the center core, the upper base cover portion, the upper outer cover portion and the upper inner cover portion being formed integrally with each other, and
wherein the lower cover core comprises a lower base cover portion formed to cover a bottom surface of the center core, a lower outer cover portion formed to be bent and to extend from one end of the lower base cover portion in order to cover one side surface of the center core, and a lower inner cover portion formed to be bent and to extend from an opposite end of the lower base cover portion in order to cover an opposite side surface of the center core, the lower base cover portion, the lower outer cover portion and the lower inner cover portion being formed integrally with each other.

6. The reinforcing unit according to claim 5 , wherein the upper outer cover portion and the lower outer cover portion are curved and extend from the upper base cover portion and the lower base cover portion in an outward direction of the vehicle body, and
wherein the upper inner cover portion and the lower inner cover portion are bent at a right angle and extend from the upper base cover portion and the lower base cover portion in an inward direction of the vehicle body.

7. The reinforcing unit according to claim 1 ,
wherein the outer panel is thicker than the middle panel and the inner panel;
wherein the outer vertical partition wall is thicker than the inner vertical partition wall; and
wherein the outer horizontal partition wall and the middle horizontal partition wall are thicker than the inner horizontal partition wall.

8. The reinforcing unit according to claim 1 , wherein the pair of cover cores is adhered to the center core via an adhesive layer, the adhesive layer being formed of an adhesive agent.

9. A side reinforcing structure of a vehicle, the side reinforcing structure comprising:
a side sill provided at each side portion of a floor panel, on which a battery case is mounted, the side sill comprising an inner side sill panel and an outer side sill panel coupled to each other; and
a reinforcing unit fixedly supported by a bracket inside the side sill and mounted to the battery case, the reinforcing unit comprising:
a center core formed so as to extend in a longitudinal direction of a vehicle body, the center core being formed of thermoplastic resin; and
a pair of cover cores formed so as to extend in the longitudinal direction of the vehicle body and arranged so as to cover an upper portion and a lower portion of the center core, the pair of cover cores being formed of fiber-reinforced plastic.

10. The side reinforcing structure according to claim 9 , further comprising:
a mounting member fixedly inserted through the reinforcing unit in a vertical direction,
wherein the reinforcing unit is mounted to the battery case such that the mounting member is coupled to the battery case via a bolt.

11. The side reinforcing structure according to claim 10 , wherein the pair of cover cores comprises an upper cover core and a lower cover core,
wherein the center core of the reinforcing unit comprises at least one first coupling hole formed therethrough in the vertical direction,
wherein the upper cover core comprises a second coupling hole formed therethrough so as to communicate with the first coupling hole,
wherein the lower cover core comprises a third coupling hole formed therethrough so as to communicate with the first coupling hole and the second coupling hole, and
wherein the mounting member is secured to the reinforcing unit while penetrating the first coupling hole, the second coupling hole and the third coupling hole.

12. The side reinforcing structure according to claim 9 , wherein the reinforcing unit is formed such that the center core is shorter than the pair of cover cores.

13. A vehicle comprising:
a vehicle body;
a floor panel within the vehicle body;
a side sill provided at each side portion of the floor panel, the side sill comprising an inner side sill panel and an outer side sill panel coupled to each other;
a battery case mounted on the side sill; and
a reinforcing unit fixedly supported by a bracket inside the side sill and mounted to the battery case, the reinforcing unit comprising:
a center core formed so as to extend in a longitudinal direction of the vehicle body, the center core being formed of thermoplastic resin; and
a pair of cover cores formed so as to extend in the longitudinal direction of the vehicle body and arranged so as to cover an upper portion and a lower portion of the center core, the pai

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp
• Sung Woo Hitech Co Ltd

Inventors

• Lee Byung Ok
• Ryu Jong Hyun
• You Geun Hyuk
• Kim Tae Hwan
• Bae Min Gwan

Classifications

• B60Y2304/03

  Reducing weight · CPC title

• B62D21/157 Primary

  for side impacts · CPC title

• B62D29/04

  predominantly of synthetic material (working of plastics or substances in a plastic state B29) · CPC title

• B62D25/02

  Side panels {(B62D33/046 takes precedence; sideboards for open load compartments B62D33/023)} · CPC title

• B60K2001/0438

  Arrangement under the floor · CPC title