Decoupled electrode electrochemical energy storage system

Patent metadata

Field	Value
Publication number	US-12381244-B2
Application number	US-202117313819-A
Country	US
Kind code	B2
Filing date	May 6, 2021
Priority date	May 6, 2020
Publication date	Aug 5, 2025
Grant date	Aug 5, 2025

Abstract

Systems and methods of the various embodiments may provide decoupled electrode electrochemical energy storage systems.

First claim

What is claimed is:

1. A system for energy storage, the system comprising:
a metal electrode comprising a metal electrode containment vessel and a bed of metal therein;
an oxygen reduction (ORR) electrode;
an oxygen evolution reaction (OER) electrode fluidically decoupled from the ORR electrode;
a pump; and
an electrolyte piping system fluidically coupling the pump with the metal electrode, and the electrolyte piping system selectively switchable to fluidically isolate the ORR electrode and the OER electrode from one another and from the metal electrode.

2. The system of claim 1 , wherein the ORR electrode comprises a plate structure.

3. The system of claim 1 , wherein the ORR electrode is supplied with an oxygenated electrolyte stream.

4. The system of claim 1 , wherein the OER electrode is a vertical OER electrode.

5. The system of claim 1 , further comprising an electrolyte movable by the pump, wherein the electrolyte is concentrated hydroxide electrolyte.

6. The system of claim 1 , wherein the metal electrode is an iron electrode.

7. The system of claim 6 , wherein the iron electrode comprises direct reduced iron (DRI).

8. The system of claim 6 , wherein the iron electrode comprises packed or sintered iron powder.

9. The system of claim 8 , wherein the iron powder is sponge iron powder or atomized iron powder.

10. The system of claim 9 , wherein the iron electrode further comprises a polymer binder.

11. The system of claim 10 , wherein the iron electrode is formed without carbon.

12. The system of claim 10 , wherein the iron electrode further comprises carbon.

13. The system of claim 1 , wherein the ORR electrode comprises a shell and tube structure.

14. The system of claim 1 , wherein the ORR electrode comprises a spiral wound structure.

15. The system of claim 1 , wherein the ORR electrode is supplied with a mixed air and electrolyte stream.

16. The system of claim 1 , wherein the ORR electrode is supplied with separate air and electrolyte streams.

17. The system of claim 1 , wherein the OER is a horizontal OER electrode.

Assignees

• Form Energy Inc

Inventors

• Smith Danielle Cassidy
• Woodford William Henry
• Milshtein Jarrod David
• Thompson Annelise
• Rousseau Alexandra
• Silver Jessa

Classifications

• H01M8/146 Primary

  Fuel cells with molten hydroxide · CPC title

• H01M4/521

  of iron for aqueous cells · CPC title

• H01M4/96

  Carbon-based electrodes · CPC title

• H01M4/9016

  Oxides, hydroxides or oxygenated metallic salts · CPC title

• H01M4/9041

  Metals or alloys (H01M4/92 takes precedence) · CPC title