Silicon composite cluster and carbon composite thereof, and electrode, lithium battery, and electronic device each including the same

Patent metadata

Field	Value
Publication number	US-12374694-B2
Application number	US-202318480106-A
Country	US
Kind code	B2
Filing date	Oct 3, 2023
Priority date	Jan 3, 2018
Publication date	Jul 29, 2025
Grant date	Jul 29, 2025

Abstract

A porous silicon composite includes: a porous core including a porous silicon composite secondary particle; and a shell disposed on a surface of the porous core and surrounding the porous core, wherein the porous silicon composite secondary particle includes an aggregate of silicon composite primary particles, each including silicon, a silicon suboxide on a surface of the silicon, and a first graphene on a surface of the silicon suboxide, wherein the shell include a second graphene, and at least one of the first graphene and the second graphene includes at least one element selected from nitrogen, phosphorus, and sulfur.

First claim

What is claimed is:

1. A silicon-containing composite comprising:
a porous core comprising a porous silicon composite secondary particle; and
a shell on a surface of the porous core and surrounding the porous core,
wherein the porous silicon composite secondary particle comprises an aggregate of silicon composite primary particles, each comprising
silicon,
a silicon suboxide on a surface of the silicon, and
a first graphene on a surface of the silicon suboxide,

wherein the shell comprises a second graphene, and wherein the first graphene and the second graphene comprise at least one element of nitrogen, phosphorus, and sulfur, wherein an amount of oxygen in the silicon-containing composite is from about 0.01 atomic percent to about 15 atomic percent based on a total atomic percent of oxygen, carbon, and silicon in the silicon-containing composite,
wherein the second graphene of the shell has a density that is greater than a density of the first graphene of the porous core.

2. The silicon-containing composite of claim 1 , wherein the silicon suboxide is present in a form of a film, a matrix, or a combination thereof, and
the first graphene and the second graphene are each independently in a form of a film, a particle, a matrix, or a combination thereof.

3. The silicon-containing composite of claim 1 , wherein the first graphene is disposed primarily within the porous core of the silicon-containing composite, and the second graphene is disposed directly on the surface of the silicon composite secondary particle to provide the shell of the silicon-containing composite.

4. The silicon-containing composite of claim 1 , wherein an amount of the at least one element of nitrogen, phosphorus, and sulfur in the silicon-containing composite is about 0.2 atomic percent or less at a distance of 10 nanometers or less from an outer surface of the shell, as analyzed by X-ray photoelectron spectroscopy.

5. The silicon-containing composite of claim 1 , wherein a carbon to silicon atomic ratio in the silicon-containing composite is from about 100:1 to about 200:1, when analyzed by X-ray photoelectron spectroscopy.

6. The silicon-containing composite of claim 1 , wherein an intensity ratio of peak D to peak G in the silicon-containing composite is 1.0 to 1.4, when analyzed by Raman spectroscopy.

7. The silicon-containing composite of claim 1 , wherein as measured by thermogravimetric analysis, a 20% weight loss temperature of the silicon-containing composite is about 7° C. to about 15° C. greater than a 20% weight loss temperature of a comparable silicon-containing composite that does not include the at least one element of nitrogen, phosphorous, and sulfur.

8. The silicon-containing composite of claim 1 , wherein the silicon-containing composite comprises a first core/shell structure and a second core/shell structure,
wherein the first core/shell structure comprises the porous core comprising the porous silicon composite secondary particle and the shell comprising the second graphene on the surface of the porous core, and
the second core/shell structure comprises a core comprising the silicon and the silicon suboxide on a surface of the silicon, and the shell comprises the first graphene on a surface of the silicon suboxide.

9. The silicon-containing composite of claim 1 , wherein the total amount of the first graphene and the second graphene is from about 0.1 parts by weight to about 90 parts by weight based on 100 parts by weight of silicon.

10. The silicon-containing composite of claim 1 , wherein the first graphene of the silicon composite primary particle is spaced apart from a surface of the silicon suboxide by a distance of about 10 nanometers or less, and
the first graphene is oriented at an angle of about 0° to about 900 with respect to a major axis of the silicon.

11. The silicon-containing composite of claim 1 , wherein the first graphene comprises about 1 to about 30 graphene layers, and has a total thickness of about 0.3 nanometers to about 1,000 nanometers.

12. The silicon-containing composite of claim 1 , wherein the second graphene is oriented at an angle of about 0° to about 90° with respect to a major axis of the silicon.

13. The silicon-containing composite of claim 1 , wherein the second graphene comprises about 1 to about 30 graphene layers, and has a total thickness of about 0.6 nanometers to about 50 nanometers.

14. The silicon-containing composite of claim 1 , wherein the silicon suboxide has a thickness of about 0.1 nm to about 10 nm.

15. The silicon-containing composite of claim 1 , wherein the silicon has a major axis and is in a form of a nanowire, a needle, a rod, a particle, a nanotube, a nanorod, a wafer, a nanoribbon, or a combination comprising at least one of the foregoing.

16. The silicon-containing composite of claim 15 , wherein the core of the silicon-containing composite has an average size of about 3 micrometers to about 10 micrometers, and the shell may have a thickness of about 10 nanometers to about 1 micrometer.

17. The silicon-containing composite of claim 1 , wherein the porous silicon composite secondary particle has an average particle diameter of about 1 micrometer to about 30 micrometers, a specific surface area of about 0.1 square meter per gram to about 100 square meters per gram, and a density of about 0.1 gram per cubic centimeter to about 2.57 grams per cubic centimeter.

18. The silicon-containing composite of claim 1 , wherein the amount of oxygen in the silicon-containing composite is from about 0.01 atomic percent to about 5 atomic percent.

19. The silicon-containing composite of claim 1 , further comprising a carbonaceous coating layer on a surface of the shell of the silicon-containing composite, the carbonaceous coating layer comprising amorphous carbon.

20. The silicon-containing composite of claim 19 , wherein the carbonaceous coating layer further comprises at least one element selected from nitrogen, phosphorous, and sulfur.

21. The silicon-containing composite of claim 19 , wherein the carbonaceous coating layer further comprises crystalline carbon.

22. The silicon-containing composite of claim 19 , wherein the carbonaceous coating layer is a non-porous continuous coating layer, and has a thickness of about 1 nanometer to about 5,000 nanometers.

23. A carbon composite comprising the silicon-containing composite of claim 1 and a carbonaceous material.

24. The carbon composite of claim 23 , wherein an amount of the carbonaceous material is about 0.001 part by weight to about 99 parts by weight based on 100 parts by weight of the carbon composite.

25. An electrode comprising the silicon-containing composite of claim 1 , a carbon composite comprising the silicon-containing composite of claim 1 and a carbonaceous material, or a combination thereof.

26. The electrode of claim 25 , wherein the carbonaceous material comprises graphene, graphite, fullerene, graphitic carbon, carbon fiber, carbon nanotube, or a combination thereof, and
an amount of the carbonaceous material is about 0.001 part by weight to about 99.999 parts by weight based on 100 parts by weight of the carbon composite.

27. A lithium battery comprising the electrode of claim 25 .

28. A device comprising the silicon-containing composite of claim 1 , a carbon composite comprising the silicon-containing composite and a carbonaceous material, o

Assignees

• Samsung Electronics Co Ltd
• Samsung Sdi Co Ltd

Inventors

• Son Inhyuk
• Kim Mijong
• Lee Jumyeung
• Lim Minwoo
• Choi Junghyun
• Han Sungsoo

Classifications

• H01M2004/027

  Negative electrodes · CPC title

• H01M10/0565

  Polymeric materials, e.g. gel-type or solid-type · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/583

  Carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/386

  Silicon or alloys based on silicon · CPC title