Anode active material, lithium battery comprising the same, and method of preparing the anode active material

Patent metadata

Field	Value
Publication number	US-9548490-B2
Application number	US-201414493443-A
Country	US
Kind code	B2
Filing date	Sep 23, 2014
Priority date	Feb 26, 2014
Publication date	Jan 17, 2017
Grant date	Jan 17, 2017

Abstract

An anode active material includes: a core including a metal or a metalloid that can incorporate and deincorporate lithium ions; and a plurality of coating layers on a surface of the core, each coating layer including a metal oxide, an amorphous carbonaceous material, or combination thereof. Also, a lithium battery including the anode active material, and a method of preparing the anode active material.

First claim

What is claimed is:

1. An anode active material comprising:
a core comprising a metal or a metalloid that can incorporate and deincorporate lithium ions; and
a plurality of coating layers on a surface of the core, each coating layer comprising a metal oxide, an amorphous carbonaceous material, or a combination thereof, and
wherein the core comprises silicon, a silicon alloy, a composite comprising silicon and a crystalline carbonaceous material, or a combination thereof, and
wherein a first coating layer of the plurality of coating layers comprises a metal oxide and wherein the first coating layer is disposed on a surface of the core, and
wherein a second coating layer of the plurality of coating layers comprises an amorphous carbonaceous material and wherein the second coating layer is disposed on each of the surface of the core and on a surface of the metal oxide of the first coating layer.

2. The anode active material of claim 1 , wherein the composite comprises silicon disposed on a surface of a particle of the crystalline carbonaceous material.

3. The anode active material of claim 1 , wherein the silicon of the composite comprises a silicon particle, a silicon nanowire, a silicon nanorod, a silicon nanotube, a silicon nanoribbon, or a combination thereof.

4. The anode active material of claim 1 , wherein the crystalline carbonaceous material of the composite comprises natural graphite, artificial graphite, or a combination thereof.

5. The anode active material of claim 1 , wherein an amount of the metal or metalloid of the core is in a range of about 1 part by weight to about 50 parts by weight, based on 100 parts by weight of the anode active material.

6. The anode active material of claim 1 , wherein the metal oxide comprises a metal oxide represented by Formula 1:
M x O y   Formula 1

wherein, in Formula 1,
M is aluminum (Al), magnesium (Mg), silicon (Si), zirconium (Zr), vanadium (V), molybdenum (Mo), or a combination thereof;
0<x<5; and
0<y<20.

7. The anode active material of claim 1 , wherein an amount of the metal oxide is in a range of about 0.5 parts by weight to about 2 parts by weight, based on 100 parts by weight of the anode active material.

8. The anode active material of claim 1 , wherein each of the coating layers comprising the metal oxide has a thickness of about 10 nanometers or less.

9. The anode active material of claim 1 , wherein the amorphous carbonaceous material comprises soft carbon, hard carbon, a meso-phase pitch carbide, a sintered cork, or a combination thereof.

10. The anode active material of claim 1 , wherein an amount of the amorphous carbonaceous material is in a range of about 0.1 part by weight to less than 2 parts by weight, based on 100 parts by weight of the anode active material.

11. The anode active material of claim 1 , wherein each coating layer comprising the amorphous carbonaceous material has a thickness of about 10 nanometers or less.

12. The anode active material of claim 1 ,
wherein the core comprises a composite comprising silicon and a crystalline carbonaceous material, wherein the silicon is disposed on a surface of a particle of the crystalline carbonaceous material.

13. The anode active material of claim 1 , wherein an Al2p peak in X-ray photoelectron spectrum of the anode active material has a binding energy of about 75 electron volts or less.

14. The anode active material of claim 1 , wherein the anode active material further comprises a crystalline carbonaceous material.

15. The anode active material of claim 14 , wherein an amount of the crystalline carbonaceous material is in a range of about 0.1 parts by weight to about 30 parts by weight, based on 100 parts by weight of the anode active material.

16. A lithium battery comprising:
a cathode; an electrolyte; and an anode,
wherein the anode comprises the anode active material of claim 1 .

17. A method of preparing an anode active material, the method comprising:
contacting a core comprising a metal or a metalloid that can incorporate and deincorporate lithium ions and a first metal oxide precursor, a first carbon precursor, or a combination thereof to prepare a first mixture;
thermally treating the first mixture in an inert atmosphere to form a first coating layer on a surface of the core, the first coating layer comprising a first metal oxide derived from the first metal oxide precursor, a first amorphous carbonaceous material derived from the first carbon precursor, or a combination thereof;
contacting the core comprising the first coating layer with a second metal oxide precursor, a second carbon precursor, or a combination thereof to form a second mixture, wherein the first metal oxide precursor and the second metal oxide precursor are the same or different and wherein the first carbon precursor and the second carbon precursor are the same or different; and
thermally treating the second mixture to form a second coating layer on the first coating layer, the second coating layer comprising a second metal oxide derived from the second metal oxide precursor, a second amorphous carbonaceous material derived from the carbon precursor, or combination thereof, wherein the first metal oxide and the second metal oxide are the same or different and wherein the first amorphous carbonaceous material and the second amorphous carbonaceous material are the same or different, to prepare the anode active material,
wherein the core comprises silicon, a silicon alloy, a composite comprising silicon and a crystalline carbonaceous material, or a combination thereof, and
wherein the first coating layer comprises a metal oxide and wherein the first coating layer is disposed on a surface of the core, and
wherein the second coating layer comprises an amorphous carbonaceous material and wherein the second coating layer is disposed on each of the surface of the core and on a surface of the metal oxide of the first coating layer.

18. The method of claim 17 , wherein the first and second carbon precursors are each independently a substituted or unsubstituted C 6 -C 30 aromatic compound or a substituted or unsubstituted C 5 -C 30 heterocyclic compound comprising a hydroxyl group, a carboxyl group, or a combination thereof.

19. The method of claim 17 , wherein the thermally treating of the first and second mixtures to form the first and second coating layers are each performed in a nitrogen or in an argon gas-including inert atmosphere.

20. The anode active material of claim 1 , wherein the plurality of coating layers comprises a first coating layer and a second coating layer,
wherein the first coating layer is between the core and the second coating layer, and
wherein the first coating layer comprises the metal oxide and the second coating layer comprises the amorphous carbonaceous material.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Ku Junhwan
• Hwang Seungsik
• Park Jonghwan
• Son Inhyuk
• Shon Jeongkuk
• Lee Jaemyung
• Chung Yeonji
• Choi Jaeman

Classifications

• H01M4/366 Primary

  as layered products · CPC title

• H01M4/0471

  involving thermal treatment, e.g. firing, sintering, backing particulate active material, thermal decomposition, pyrolysis · CPC title

• H01M4/1395

  of electrodes based on metals, Si or alloys · CPC title

• H01M4/386

  Silicon or alloys based on silicon · CPC title

• H01M4/133

  Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title