Rare earth aluminate sintered compact and method for producing rare earth aluminate sintered compact

Patent metadata

Field	Value
Publication number	US-12371383-B2
Application number	US-202318401228-A
Country	US
Kind code	B2
Filing date	Dec 29, 2023
Priority date	Aug 7, 2020
Publication date	Jul 29, 2025
Grant date	Jul 29, 2025

Abstract

A rare earth aluminate sintered compact including rare earth aluminate phosphor crystalline phases and voids, wherein an absolute maximum length of 90% or more by number of rare earth aluminate phosphor crystalline phases is in a range from 0.4 μm to 1.3 μm, and an absolute maximum length of 90% or more by number of voids is in a range from 0.1 μm to 1.2 μm.

First claim

What is claimed is:

1. A method for producing a rare earth aluminate sintered compact, the method comprising:
providing a raw material mixture obtained by mixing, in a liquid, an oxide particle containing at least one rare earth element Ln 1 selected from the group consisting of Y, La, Lu, Gd, and Tb, an oxide particle containing Ce, an oxide particle containing Al, and optionally, an oxide particle containing at least one element M 1 selected from Ga and Sc;
drying the raw material mixture to form a raw material mixture powder;
forming the raw material mixture powder to obtain a formed body; and
firing the formed body at a temperature in a range from 1300° C. to 1800° C. to obtain a sintered compact, wherein
in the provision of the raw material mixture, a specific surface area, measured by a BET method, of at least one oxide particle selected from the oxide particle containing Ln 1 , the oxide particle containing Ce, the oxide particle containing Al, and the oxide particle containing the element M 1 is 5 m 2 /g or greater,
wherein the raw material mixture further comprises rare earth aluminate phosphor particles formed by a co-precipitation method and having a specific surface area as measured by the BET method that is 5 m 2 /g or greater and not greater than 12 m 2 /g.

Assignees

• Nichia Corp

Inventors

• Taketomi Shozo
• Yamamoto Ryo
• Fujii Tomomi
• Hirai Toshiyuki

Classifications

• C04B2235/786

  Micrometer sized grains, i.e. from 1 to 100 micron · CPC title

• C04B2235/785

  Submicron sized grains, i.e. from 0,1 to 1 micron · CPC title

• C04B38/0054

  the pores being microsized or nanosized · CPC title

• C04B2235/74

  Physical characteristics · CPC title

• C04B2235/5463

  Particle size distributions · CPC title