Dual-function racking structure for natural cooling of photovoltaic panels

Patent metadata

Field	Value
Publication number	US-12368404-B2
Application number	US-202318155794-A
Country	US
Kind code	B2
Filing date	Jan 18, 2023
Priority date	Jan 18, 2023
Publication date	Jul 22, 2025
Grant date	Jul 22, 2025

Abstract

A photovoltaic panel system including photovoltaic panels, purlins, and a rigid support. The purlins are oriented parallel to one another and are oriented perpendicular to an orientation of horizontal members extending along a length of the PV panel. Each purlin has a flat bottom surface plate and a flat top surface plate, which are lengthwise connected with a vertically oriented plate. The flat bottom surface plate is directly adjacent to the horizontal members. The purlins have a length greater than a width of the PV panels. At least 6 purlins are evenly spaced along the length of the PV panel. The flat top surface plate of each purlin is in thermal contact, via an adhesive, with a back surface of each PV panel.

First claim

The invention claimed is:

1. A photovoltaic panel system, comprising:
a plurality of photovoltaic panels,
a plurality of purlins, and
a rigid support comprising at least two first vertical members each having a first vertical length, at least two second vertical members each having a second vertical length and at least two horizontal members each having a horizontal length L2,
wherein the first vertical length is less than the second vertical length and each horizontal member spans one of the first vertical members and one of the second vertical members to form a first support span, wherein a first horizontal member and a second horizontal member are oriented parallel to one another, and the photovoltaic panel system comprises at least two support spans;
wherein the plurality of purlins are connected to the first and second horizontal members of the rigid support to span the first and second horizontal members, and are oriented perpendicular to the first and second horizontal members,
wherein the plurality of purlins are oriented parallel to one another,
wherein the first vertical members and the second vertical members are oriented parallel to each other,
wherein each purlin has a respective flat bottom surface plate and a respective flat top surface plate that are lengthwise connected with a respective vertically oriented plate, resulting in a plurality of flat bottom surface plates and a plurality of flat top surface plates,
wherein in a cross section, each purlin is L-shaped and consists of the respective flat bottom surface plate, the respective flat top surface plate and the respective vertically oriented plate,
wherein each flat bottom surface plate is directly adjacent to portions of top surfaces of the horizontal members;
wherein at least one of the plurality of photovoltaic panels has a length L1 and a width W1, wherein the L1>W1 and L1>L2;
wherein at least one of the purlins has a length L3 greater than the width W1;
wherein at least 6 purlins are evenly spaced along each of the at least two horizontal members; and
wherein the respective flat top surface plate of each purlin is in thermal contact and in direct contact with a back surface of a respective photovoltaic panel of the plurality of photovoltaic panels.

2. The photovoltaic panel system of claim 1 , wherein the purlins are evenly spaced at a distance of 200 mm to 270 mm apart.

3. The photovoltaic panel system of claim 1 , wherein the first vertical members are spaced between 1.5 m and 2.5 m from one another, and the second vertical members are spaced between 1.5 m and 2.5 m from one another.

4. The photovoltaic panel system of claim 1 , wherein each first vertical member is spaced between 1.0 m and 2.0 m from a second vertical member.

5. The photovoltaic panel system of claim 1 , wherein:
each purlin of the plurality of purlins has a L-shaped cross section,
a respective narrow top edge of each purlin of the plurality of purlins is affixed to a respective photovoltaic panel of the plurality of photovoltaic panels, and
a respective wider bottom edge of each purlin of the plurality of purlins is exposed to atmosphere.

6. The photovoltaic panel system of claim 1 , wherein the plurality of photovoltaic panels is evenly spaced on the purlins and each purlin is separated from a neighboring purlin by a distance of 0.1×W1 to 0.5×W1.

7. The photovoltaic panel system of claim 6 , wherein each photovoltaic panel is fastened to a neighboring panel by a clamp having a first connection portion and a second connection portion; wherein the first and second connection portions are separated by a flat spacing element.

8. The photovoltaic panel system of claim 7 , wherein the first connection portion and the second connection portion have a C-shaped cross section with a bottom portion in contact with a back surface of the at least one of the plurality of photovoltaic panels, a top portion in contact with a top surface of the at least one of the plurality of photovoltaic panels and a side section in contact with an edge of the at least one of the plurality of photovoltaic panels.

9. The photovoltaic panel system of claim 8 , wherein a bolt traverses the flat spacing element of the clamp and a bottom surface of at least one purlin of the plurality of purlins to fasten the clamp and the plurality of photovoltaic panels to the photovoltaic panel system.

10. The photovoltaic panel system of claim 9 , wherein the bolt is disposed at a midpoint between the first and second connection portions of the clamp.

11. The photovoltaic panel system of claim 1 , wherein each photovoltaic panel comprises a frame mounted around a perimeter of the photovoltaic panel.

12. The photovoltaic panel system of claim 11 , wherein each frame further comprises crossbar elements on the back surface of the photovoltaic panels.

13. The photovoltaic panel system of claim 12 , wherein the crossbar elements include:
a long member spanning the length L1 of the at least one of the plurality of photovoltaic panels and comprising a top surface and a bottom surface; and
a short member spanning the width W1 of the at least one of the plurality of photovoltaic panels and comprising a top surface and a bottom surface.

14. The photovoltaic panel system of claim 13 , wherein the long member and the short member intersect to form a common surface such that the top surface of the long member and the top surface of the short member are coplanar, and the bottom surface of the long member and the bottom surface of the short member are coplanar.

15. The photovoltaic panel system of claim 12 , wherein the crossbar elements have a cross section in a shape of a “C” or an “I”.

16. The photovoltaic panel system of claim 1 , wherein the at least one of the plurality of photovoltaic panels comprises:
a first glass layer;
a first ethylene vinyl acetate (EVA) layer positioned below the first glass layer;
a layer of photovoltaic cells positioned below the first EVA layer;
a second EVA layer positioned below the layer of photovoltaic cells; and
a second glass layer positioned below the second EVA layer,
wherein the respective flat top surface plate of each purlin is in thermal contact and in direct contact with the second glass layer.

17. The photovoltaic panel system of claim 12 , wherein the crossbar elements are of unibody construction.

18. The photovoltaic panel system of claim 1 , wherein:
along a first direction parallel to the cross section, the respective flat top surface plate is aligned with the respective vertically oriented plate,
along a second direction parallel to the cross section, the respective flat bottom surface plate is wider than the respective flat top surface plate, and
the first direction is perpendicular to the second direction.

Assignees

• Univ Imam Abdulrahman Bin Faisal

Inventors

• Al-Amri Fahad Gallab

Classifications

• H02S40/42

  Cooling means · CPC title

• H02S40/36

  characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection · CPC title

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• H02S20/10 Primary

  Supporting structures directly fixed to the ground (H02S20/30 takes precedence) · CPC title