US12362352B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12362352-B2 |
| Application number | US-202318149494-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jan 3, 2023 |
| Priority date | Jul 27, 2018 |
| Publication date | Jul 15, 2025 |
| Grant date | Jul 15, 2025 |
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Various embodiments provide a battery, a bulk energy storage system including the battery, and/or a method of operating the bulk energy storage system including the battery. In various embodiment, the battery may include a first electrode, an electrolyte, and a second electrode, wherein one or both of the first electrode and the second electrode comprises direct reduced iron (“DRI”). In various embodiments, the DRI may be in the form of pellets. In various embodiments, the pellets may comprise at least about 60 wt % iron by elemental mass, based on the total mass of the pellets. In various embodiments, one or both of the first electrode and the second electrode comprises from about 60% to about 90% iron and from about 1% to about 40% of a component comprising one or more of the materials selected from the group of SiO 2 , Al 2 O 3 , MgO, CaO, and TiO 2 .
Opening claim text (preview).
What is claimed is: 1. A battery, comprising: a first electrode; an electrolyte; and a second electrode, wherein the second electrode is a porous iron electrode comprising pellets of direct reduced iron (“DRI”), and the pellets of DRI comprise from 1 wt % to 5 wt % silica containing compounds by elemental mass, based on the total mass of the pellets of DRI. 2. The battery of claim 1 , wherein the pellets of DRI comprise at least one of iron ore, direct reduced grade iron ore, reduced taconite, wustite, magnetite, hematite, cementite, or iron oxide. 3. The battery of claim 1 , wherein the electrolyte is infiltrated into the pellets of DRI of the porous iron electrode. 4. The battery of claim 1 , further comprising a current collector electrically connected to the pellets of DRI of the porous iron electrode. 5. The battery of claim 1 , wherein the porous iron electrode is under compressive force. 6. The battery of claim 5 , wherein the compressive force on the porous iron electrode is greater than about 7 kPa and less than about 700 kPa. 7. The battery of claim 4 , wherein the pellets of DRI of the porous iron electrode are in contact with the current collector. 8. The battery of claim 1 , wherein the pellets of DRI have an average particle size greater than 10 nm and less than 1 mm. 9. The battery of claim 1 , wherein macropores are defined between the pellets of DRI, and the pellets of DRI have microporous surfaces. 10. The battery of claim 1 , wherein the pellets of DRI comprise at least about 90 wt % and less than about 98 wt % of metallic iron based on total mass of the pellets of DRI. 11. The battery of claim 1 , wherein the electrolyte comprises an alkaline liquid. 12. The battery of claim 11 , wherein the electrolyte includes an alkaline liquid, and the silica containing compounds are dissolvable in the alkaline liquid to form a gel electrolyte. 13. The battery of claim 1 , wherein the second electrode further comprises additive pellets comprising a metal sulfide.
Energy storage using batteries · CPC title
Negative electrodes · CPC title
Physical characteristics, e.g. porosity, surface area · CPC title
Iron electrodes · CPC title
composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type · CPC title
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