Method and system for positive crankcase ventilation (PCV) diagnostics

Patent metadata

Field	Value
Publication number	US-12352189-B2
Application number	US-202318528152-A
Country	US
Kind code	B2
Filing date	Dec 4, 2023
Priority date	Dec 4, 2023
Publication date	Jul 8, 2025
Grant date	Jul 8, 2025

Abstract

Methods and systems are provided for implementing a diagnostic technique for a positive crankcase ventilation (PCV) assembly. In one example, the method includes generating an estimated crankcase pressure at the location of a crankcase pressure sensor based on a nominal model and a faulted model of a PCV system that is generated by a controller. The method further includes diagnosing a PCV system component based on a difference between the estimated crankcase pressure and an input from the crankcase pressure sensor; and responsive to the crankcase pressure sensor having a faulted diagnosis, triggering a sensor degradation indicator.

First claim

The invention claimed is:

1. A method, comprising:
at a controller, executing a nominal crankcase pressure model corresponding to a crankcase location to determine a nominal crankcase pressure of a positive crankcase ventilation (PCV) system;
executing a faulted crankcase pressure model corresponding to the crankcase location to determine a faulted crankcase pressure of the PCV system;
determining a difference between the nominal crankcase pressure and the faulted crankcase pressure;
diagnosing a PCV system component based on the difference between the nominal crankcase pressure and the faulted crankcase pressure; and
responsive to the crankcase pressure sensor having a faulted diagnosis, triggering a sensor degradation indicator;
where the crankcase location is positioned within the crankcase.

2. The method of claim 1 , where the nominal crankcase pressure model includes one or more pressure balanced equations.

3. The method of claim 1 , where diagnosing the PCV system component includes comparing the faulted model of the PCV system with the nominal model of the PCV system.

4. The method of claim 3 , further comprising initiating monitoring of the crankcase pressure sensor when a difference between the faulted model and the nominal model surpasses a threshold value.

5. The method of claim 3 , where the difference between the faulted model and the nominal model is determined based on integration of the faulted model and the nominal model.

6. The method of claim 1 , where the estimated crankcase pressure is generated based on engine speed, manifold air pressure, manifold airflow, barometric pressure, and vehicle speed.

7. The method of claim 1 , where the nominal model and the faulted model utilize one or more quadratic equations.

8. The method of claim 1 , where the PCV system component is the crankcase pressure sensor.

9. The method of claim 1 , where the PCV system component is a PCV conduit.

10. A vehicle system comprising:
a crankcase pressure sensor; and
a controller with computer-readable instructions stored on memory that when executed, during a first condition, cause the controller to:
execute a nominal crankcase pressure model corresponding to a crankcase location to determine a nominal crankcase pressure of a positive crankcase ventilation (PCV) system;
execute faulted crankcase pressure model corresponding to the crankcase location to determine a faulted crankcase pressure of the PCV system;
determine a difference between the nominal crankcase pressure and the faulted crankcase pressure;
diagnose a PCV system component based on the difference between the nominal crankcase pressure and the faulted crankcase pressure; and
responsive to the crankcase pressure sensor having a degraded diagnosis, generate a sensor degradation indicator.

11. The vehicle system of claim 10 , where the crankcase location is positioned within the crankcase.

12. The vehicle system of claim 11 , where the crankcase pressure sensor is diagnosed for a first drive cycle and where the controller further includes computer-readable instructions stored on memory that when executed cause the controller to:
carry over the crankcase pressure sensor diagnostic to a second drive cycle.

13. The vehicle system of claim 10 , where the nominal crankcase pressure model is generated based on a ram air effect offset.

14. The vehicle system of claim 10 , where the PCV system component is the crankcase pressure sensor or a PCV conduit.

15. The vehicle system of claim 10 , where the PCV system is a naturally aspirated PCV system.

16. The vehicle system of claim 10 , where the PCV system is a boosted PCV system.

17. A method for operating a positive crankcase ventilation (PCV) system, comprising:
executing a nominal crankcase pressure model corresponding to a crankcase location to determine a nominal crankcase pressure of the PCV system;
executing a faulted crankcase pressure model corresponding to the crankcase location to determine a faulted crankcase pressure of the PCV system;
determining a difference between the nominal crankcase pressure and the faulted crankcase pressure;
diagnosing the crankcase pressure sensor based on the difference between the nominal crankcase pressure and the faulted crankcase pressure; and
responsive to the crankcase pressure sensor having a degraded diagnosis, triggering a sensor degradation indicator.

18. The method of claim 17 ,
where determining the difference between the nominal crankcase pressure and the faulted crankcase pressure includes determining an accumulated difference between the nominal crankcase pressure model and the signal from the crankcase pressure sensor; and
diagnosing the crankcase pressure sensor having the degraded diagnosis based on the accumulated difference.

19. The method of claim 18 , where determining the difference between the nominal crankcase pressure and the faulted crankcase pressure includes integrating the faulted model and the nominal model.

20. The method of claim 17 , where the PCV system is included in a boosted engine.

Assignees

• Ford Global Tech Llc

Inventors

• Krach Adam
• Casedy Michael
• Martinez Leyva Jose Francisco
• Brewer Katherine Jane
• Holcombe Erzabeth
• Saab Hussein

Classifications

• F02B77/08 Primary

  Safety, indicating, or supervising devices (thermal insulation F02B77/11; monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00) · CPC title

• G07C3/08

  Registering or indicating the production of the machine either with or without registering working or idle time · CPC title

• F01M2013/0083

  Crankcase pressure · CPC title

• F01M13/00

  Crankcase ventilating or breathing · CPC title

• F01M11/10

  Indicating devices; Other safety devices · CPC title