Solid state catholyte or electrolyte for energy storage devices

Patent metadata

Field	Value
Publication number	US-12347863-B2
Application number	US-202117387737-A
Country	US
Kind code	B2
Filing date	Jul 28, 2021
Priority date	May 15, 2013
Publication date	Jul 1, 2025
Grant date	Jul 1, 2025

Abstract

The present invention provides an energy storage device comprising a cathode region or other element. The device has a major active region comprising a plurality of first active regions spatially disposed within the cathode region. The major active region expands or contacts from a first volume to a second volume during a period of a charge and discharge. The device has a catholyte material spatially confined within a spatial region of the cathode region an spatially disposed within spatial regions not occupied by the first active regions. The device has a protective material formed overlying exposed regions of the cathode material to substantially maintain the sulfur species within the catholyte material. Also included is a novel dopant configuration of the Li a MP b S c (LMPS) [M=Si, Ge, and/or Sn] containing material.

First claim

What is claimed:

1. An energy storage device comprising a cathode region, the cathode region comprising:
an active material region comprising an active material that expands or contracts from a first volume to a second volume during a period of charge and discharge;
a catholyte material spatially confined in spatial regions not occupied by the active material region, wherein the catholyte material comprises:
a lithium element;
a phosphorous element;
a sulfur element;
a silicon element;
a tin element; and
an oxygen element;

wherein the catholyte material is characterized by a primary CuKa XRD peak at 2q=30°±1°, 2 q=33°±1°, or 2 q=43°±1°.

2. The energy storage device of claim 1 , wherein the active material region is greater than about 50 percent by volume of the cathode region, and wherein the catholyte material is less than about 30 percent by volume of the cathode region.

3. The energy storage device of claim 2 , further comprising a polymer material configured within a vicinity of the catholyte material.

4. The energy storage device of claim 1 , wherein the catholyte material comprises a plurality of particles.

5. The energy storage device of claim 1 , wherein the active material region comprises clusters having a median diameter ranging from about 2 μm to about 10 μm.

6. The energy storage device of claim 1 , wherein the catholyte material comprises a plurality of polycrystalline particles interconnected via a necking arrangement, and wherein the particle diameter to neck ratio dimension ranges from 1% to 100% and wherein the cathode region has a porosity of less than 30% of a total volume of the cathode region.

7. The energy storage device of claim 1 , wherein the active material region comprises iron and fluorine.

8. The energy storage device of claim 1 , wherein the active material region comprises a member selected from nickel cobalt aluminum oxide, lithium manganese nickel oxide, lithium cobalt oxide, nickel fluoride, and iron fluoride.

9. The energy storage device of claim 1 , wherein the catholyte has a room temperature ionic conductivity ranging from 10 −5 to 5×10 −2 S/cm and an electrical conductivity less than 10 −5 S/cm.

10. The energy storage device of claim 1 , wherein the catholyte has a room temperature ionic conductivity ranging from 10 −4 to 10 −2 S/cm.

11. The energy storage device of claim 1 , wherein the catholyte has a room temperature ionic conductivity ranging from 10 −5 S/cm to 10 −2 S/cm; and an electrical conductivity less than 10 −5 S/cm.

12. The energy storage device of claim 1 , wherein the catholyte is doped with a dopant and characterized by XRD peaks including 18-21°, 26-28°, 28-31°, 40-42°, and 46-48°.

13. The energy storage device of claim 1 , wherein the catholyte is characterized by at least one 7Li NMR peak shift ranging from 0.5-1.5 ppm.

14. The energy storage device of claim 1 , wherein the catholyte is characterized by at least one 31P NMR peak shifts ranging from 86-88 ppm, 92-94 ppm, 73-78 ppm, or 108-109.5 ppm.

Assignees

• Quantumscape Battery Inc

Inventors

• Chao Cheng-Chieh
• Chen Zhebo
• Holme Tim
• Mayer Marie A
• Riley Jr Gilbert N

Classifications

• H01M4/5825

  Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines · CPC title

• C01P2006/40

  Electric properties · CPC title

• C01B33/00 Primary

  Silicon; Compounds thereof ({C01B6/00,} C01B21/00, C01B23/00 take precedence; persilicates C01B15/14; carbides C01B32/956) · CPC title

• H01M4/582

  Halogenides · CPC title

• H01M4/525

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title