Picking system

Patent metadata

Field	Value
Publication number	US-12325586-B2
Application number	US-202017786791-A
Country	US
Kind code	B2
Filing date	Dec 10, 2020
Priority date	Dec 19, 2019
Publication date	Jun 10, 2025
Grant date	Jun 10, 2025

Abstract

A picking system includes a multi-tier sorting device having ports in a plurality of tiers at different levels in a top-bottom direction, and sorts and discharges each of articles to one of the ports in the plurality of tiers; a plurality of first transport devices respectively corresponding to the ports in the plurality of tiers; and a second transport device configured to receive the articles from the first transport device and transport the articles. The second transport device has a second transport surface movable upward and downward, and, in a state where the second transport surface is located at a height corresponding to a terminal end portion of the first transport surface of one of the plurality of first transport devices, the second transport device receives the articles discharged from the terminal end portion of the first transport surface and transports the articles, with use of the second transport surface.

First claim

The invention claimed is:

1. A picking system that collects a necessary article from among a plurality of articles stored and delivers the necessary article, the picking system comprising:
a multi-tier sorting device comprising ports arranged in a plurality of tiers at different levels in a top-bottom direction and a plurality of rows at different positions in a width direction within the plurality of tiers, and sorts and discharges each of the articles to one of the ports in the plurality of tiers;
a plurality of first transport devices respectively corresponding to the ports in the plurality of tiers, the plurality of first transport devices being arranged in the width direction in correspondence with the respective ports in the plurality of rows; and
a second transport device configured to receive the articles from the first transport devices and transport the articles,
wherein the plurality of first transport devices respectively have first transport surfaces, receive the articles discharged through the ports with use of the first transport surfaces, and transport the articles placed on the first transport surfaces in a separation direction away from the ports,
wherein the width direction is a direction that intersects the separation direction in a plan view,
wherein the second transport device has a second transport surface configured to be movable upward and downward and, in a state where the second transport surface is located at a height corresponding to a terminal end portion of the first transport surface of one of the plurality of first transport devices, the second transport device receives the articles discharged from the terminal end portion of the first transport surface onto the second transport surface and transports the articles,
wherein, in the plurality of tiers, the second transport surface is arranged in the width direction so as to extend along the terminal end portions of the plurality of first transport surfaces arranged in the width direction, and
wherein the second transport device transports the articles in the width direction.

2. The picking system according to claim 1 , wherein the multi-tier sorting device sorts each of the articles into one of the plurality of ports based on order information, and
wherein the first transport devices discharge the articles to the second transport device in units of article groups that are each a group of a plurality of articles corresponding to an order.

3. The picking system according to claim 2 , wherein the second transport device is a trough conveyor in which a central portion of the second transport surface in a cross section orthogonal to a direction in which the articles are transported by the second transport device is recessed with respect to two side portions of the second transport surface.

4. The picking system according to claim 1 , wherein, in each of the plurality of tiers, the second transport surface is provided so as to extend through an entire region in which the end portions of the plurality of first transport surfaces are arranged in the width direction.

5. The picking system according to claim 4 , wherein the second transport device transports the articles placed on the second transport surface, and
wherein a container that receives and houses the articles discharged from the second transport device is provided below an end portion of the second transport surface in the width direction.

6. The picking system according to claim 4 , wherein the second transport device is a trough conveyor in which a central portion of the second transport surface in a cross section orthogonal to a direction in which the articles are transported by the second transport device is recessed with respect to two side portions of the second transport surface.

7. The picking system according to claim 1 , wherein the second transport device transports the articles placed on the second transport surface, and
wherein a container that receives and houses the articles discharged from the second transport device is provided below an end portion of the second transport surface in the width direction.

8. The picking system according to claim 7 , wherein the second transport device is a trough conveyor in which a central portion of the second transport surface in a cross section orthogonal to a direction in which the articles are transported by the second transport device is recessed with respect to two side portions of the second transport surface.

9. The picking system according to claim 1 , wherein the second transport device is a trough conveyor in which a central portion of the second transport surface in a cross section orthogonal to a direction in which the articles are transported by the second transport device is recessed with respect to two side portions of the second transport surface.

10. The picking system according to claim 1 , wherein the second transport device is a trough conveyor in which a central portion of the second transport surface in a cross section orthogonal to a direction in which the articles are transported by the second transport device is recessed with respect to two side portions of the second transport surface.

Assignees

• Daifuku Kk

Inventors

• Tatemi Fumiaki
• Miyamoto Masaya
• Kiyokawa Wataru
• Kimura Kazunari
• Iwata Masashige
• Ueda Yuichi

Classifications

• B65G15/08

  the load-carrying surface being formed by a concave or tubular belt, e.g. a belt forming a trough · CPC title

• B65G1/1378

  the orders being assembled on fixed commissioning areas remote from the storage areas · CPC title

• B65G1/065 Primary

  with self propelled cars · CPC title

• B65G1/026 Primary

  Racks equipped with a displaceable load carrying surface to facilitate loading or unloading · CPC title

• B07C5/36

  Sorting apparatus characterised by the means used for distribution {(sorting according to destination B07C3/003, B07C3/02)} · CPC title