Picking system

Patent metadata

Field	Value
Publication number	US-11034518-B2
Application number	US-201916412607-A
Country	US
Kind code	B2
Filing date	May 15, 2019
Priority date	May 23, 2018
Publication date	Jun 15, 2021
Grant date	Jun 15, 2021

Abstract

A picking system includes: a multi-column sorting device that sorts articles based on an order, and discharges each of the articles into one of a plurality of columns of compartments; a plurality of storage devices that receive the articles discharged from the respective corresponding compartments until article groups that are each a set of the articles for each order have been collected, and temporarily store the articles; and a transport device that receives and unloads the article discharged from each of the storage devices with an accommodating container located at a standby position, and loads an empty accommodating container to the standby position.

First claim

What is claimed is:

1. A picking system that collects and ships a required article from among a plurality of stored articles, the picking system comprising:
a multi-column sorting device that includes a plurality of columns of compartments provided at different heights in a vertical direction, and sorts the articles based on an order, and discharges each of the articles into one of the plurality of columns of compartments;
a plurality of storage devices that are provided in a plurality of columns respectively corresponding to the plurality of columns of compartments, receive the articles discharged from the respective corresponding compartments until article groups that are each a set of the articles for each order have been collected, and temporarily store the articles;
a transport device that receives and unloads the article discharged from each of the storage devices with an accommodating container located at a standby position, and loads an empty accommodating container to the standby position; and
a control device that controls operations of the multi-column sorting device, the storage device, and the transport device.

2. The picking system according to claim 1 , wherein each of the storage devices includes a receiving port for receiving the article, a discharge port for discharging the article, and a transfer portion for sending the article from the receiving port side to the discharge port side.

3. The picking system according to claim 2 , wherein the transfer portion is a chute that is inclined downward from the receiving port side toward the discharge port side, and
wherein each of the storage devices further includes an opening/closing mechanism that is provided at the corresponding discharge port, and that can be switched between a state in which the discharge port is closed and a state in which the discharge port is open.

4. The picking system according to claim 2 , wherein the transport device collectively unloads, as an unloading unit, a plurality of the accommodating containers in which the articles are accommodated, and
wherein taking a set of a plurality of the storage devices respectively corresponding to a plurality of the accommodating containers included in one unloading unit as a storage device group, the article groups are simultaneously discharged from all the storage devices of the storage device group after the article groups have been collected for all the storage device groups.

5. The picking system according to claim 1 , wherein the multi-column sorting device includes the compartments on two sides in an arrangement direction of the multi-column sorting device, the storage device, and the transport device, and
wherein the storage device and the transport device are disposed on two sides in the arrangement direction relative to the multi-column sorting device.

6. The picking system according to claim 5 , wherein a plurality of the multi-column sorting devices are provided along the arrangement direction, and
wherein the transport device located between two multi-column sorting devices that are adjacent to each other in the arrangement direction is configured to perform both unloading of the articles from one of the multi-column sorting devices, and unloading of the articles from the other multi-column sorting device.

7. The picking system according to claim 1 , wherein the transport device includes a plurality of conveyors provided in a plurality of columns respectively corresponding to the plurality of storage devices.

8. The picking system according to claim 1 , further comprising:
an automatic warehouse that stores the articles,
wherein a plurality of the multi-column sorting devices are provided, and the plurality of multi-column sorting devices are connected in common to the automatic warehouse, and
wherein the articles included in the orders respectively corresponding to the plurality of multi-column sorting devices are supplied from the automatic warehouse in an aggregated manner for each type, and subsequently distributed to the respective corresponding multi-column sorting devices by a required number of articles.

9. The picking system according to claim 1 ,
wherein the multi-column sorting device includes at least one transport truck having a discharge conveyor or at least one slat conveyor having a pushing mechanism, the number of which corresponds to the number of the columns of compartments.

Assignees

• Daifuku Kk

Inventors

• Ueda Yuichi
• Miyamoto Masaya

Classifications

• B65G2207/14

  Combination of conveyors · CPC title

• B65G2201/02

  Articles · CPC title

• B65G47/04

  for feeding articles · CPC title

• B65G37/00

  Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes (series of co-operating belt conveyor units B65G15/22; series of co-operating chain conveyor units B65G17/26; sequence control of combined conveyors B65G43/10) · CPC title

• B65G1/04 Primary

  mechanical · CPC title