Image pickup unit, endoscope, and method of manufacturing image pickup unit

Patent metadata

Field	Value
Publication number	US-12317629-B2
Application number	US-202318379238-A
Country	US
Kind code	B2
Filing date	Oct 12, 2023
Priority date	Jun 29, 2021
Publication date	May 27, 2025
Grant date	May 27, 2025

Abstract

An image pickup unit includes a stacked device in a substantially rectangular parallelepiped shape including an external electrode, and a three-dimensional wiring board including a bonding electrode and an alignment mark on a bottom surface of a recess on a first principal surface and a projection, on a side surface, projecting in a first direction parallel to a wall surface of the recess, in which the external electrode of the stacked device that is disposed in the recess is bonded to the bonding electrode, and on the bottom surface, an area of a region in which a first region where the bonding electrode is virtually moved in the first direction and the alignment mark are superposed on each other is less than 50% of an area of the alignment mark.

First claim

What is claimed is:

1. An image pickup unit comprising:
a stacked device in a substantially rectangular parallelepiped shape including:
a light receiving surface and a back surface on a side opposite to the light receiving surface; and
an external electrode, on the back surface, that outputs an image pickup signal; and

a three-dimensional wiring board including:
a first principal surface and a side surface orthogonal to the first principal surface;
a bonding electrode and an alignment mark on a bottom surface of a recess on the first principal surface; and
a projection, on the side surface, projecting in a first direction parallel to a wall surface of the recess,
wherein
the external electrode of the stacked device that is disposed in the recess is bonded to the bonding electrode, and
on the bottom surface, an area of a region in which a first region where the bonding electrode is virtually moved in the first direction and the alignment mark are superposed on each other is less than 50% of an area of the alignment mark.

2. The image pickup unit according to claim 1 , wherein the alignment mark is not superposed on the first region.

3. The image pickup unit according to claim 1 , wherein the projection is a gate cut.

4. The image pickup unit according to claim 1 , wherein the alignment mark is substantially identical in shape and size to the bonding electrode.

5. The image pickup unit according to claim 1 , wherein the alignment mark and the bonding electrode are in a substantially rectangular shape or a substantially round shape.

6. The image pickup unit according to claim 1 , wherein a total of the area of the region in which the first region and the alignment mark are superposed on each other, and an area of a region in which a second region where the bonding electrode is virtually moved in a second direction orthogonal to the first direction and the alignment mark are superposed on each other is less than 50% of the area of the alignment mark.

7. An endoscope comprising an image pickup unit, the image pickup unit comprising:
a stacked device in a substantially rectangular parallelepiped shape including:
a light receiving surface and a back surface on a side opposite to the light receiving surface; and
an external electrode, on the back surface, that outputs an image pickup signal; and

a three-dimensional wiring board including:
a first principal surface and a side surface orthogonal to the first principal surface;
a bonding electrode and an alignment mark on a bottom surface of a recess on the first principal surface; and
a projection, on the side surface, projecting in a first direction parallel to a wall surface of the recess,
wherein
the external electrode of the stacked device that is disposed in the recess is bonded to the bonding electrode, and
on the bottom surface, an area of a region in which a first region where the bonding electrode is virtually moved in the first direction and the alignment mark are superposed on each other is less than 50% of an area of the alignment mark.

8. A method of manufacturing an image pickup unit, comprising:
producing a plurality of three-dimensional wiring boards each including a first principal surface and a side surface orthogonal to the first principal surface, and a plurality of bonding electrodes and an alignment mark on a bottom surface of a recess on the first principal surface, using an injection molding method in which resin is injected into a mold via runners respectively extending from the side surfaces and then through irradiation with a laser and film-forming by plating;
cutting the plurality of three-dimensional wiring boards at each of the runners into individual pieces of the three-dimensional wiring boards each including, on the side surface, a gate cut projecting in a first direction parallel to a wall surface of the recess;
causing the gate cut of each of the three-dimensional wiring boards to abut on one surface of a jig;
on the bottom surface, using the alignment mark with an area of a region superposed on a first region where the bonding electrode is virtually moved in the first direction is less than 50% of an area of the alignment mark, performing positioning between the bonding electrode and an external electrode of a stacked device in a substantially rectangular parallelepiped shape that includes a light receiving surface and a back surface, and on the back surface, the external electrode that outputs an image pickup signal, and
bonding the external electrode and the bonding electrode.

Assignees

• Olympus Medical Systems Corp

Inventors

• Yamada Junya

Classifications

• H10W46/301

  for alignment · CPC title

• H10W46/00

  Marks applied to devices, e.g. for alignment or identification · CPC title

• H10W46/607

  Located on parts of packages, e.g. on encapsulations or on package substrates · CPC title

• A61B1/051

  Details of CCD assembly · CPC title

• A61B1/0011

  Manufacturing of endoscope parts · CPC title