Stator module for a linear transport system

Patent metadata

Field	Value
Publication number	US-12316254-B2
Application number	US-202318177845-A
Country	US
Kind code	B2
Filing date	Mar 3, 2023
Priority date	Sep 29, 2020
Publication date	May 27, 2025
Grant date	May 27, 2025

Abstract

A stator module of a linear transport system includes a plurality of drive coils, which are energizable and form part of a stator of a linear motor. The stator module also includes actuation electronics, where the drive coils are actuatable by the actuation electronics. The actuation electronics includes at least an actuation element, which is arranged to energize a number of drive coils. The actuation element has a number of half bridges, each comprising a first half-bridge connection, a second half-bridge connection, and a half-bridge center. The first half-bridge connections of the half bridges are connected to one another, and the second half-bridge connections of the half bridges are connected to one another. The half bridges and the drive coils form a chain, with the half-bridge centers and drive coils arranged alternately within the chain, at least one half-bridge center being connected to two drive coils.

First claim

The invention claimed is:

1. A stator module of a linear transport system, comprising:
a plurality of drive coils,
wherein the drive coils are energizable and form part of a stator of a linear motor,
wherein the stator module further comprises actuation electronics, wherein the drive coils are actuatable via the actuation electronics,
wherein the actuation electronics comprise at least one actuation element, wherein the actuation element is configured to energize a number of drive coils,
wherein the actuation element has a number of half bridges, wherein the half bridges each comprise a first half-bridge connection, a second half-bridge connection, and a half-bridge center,
wherein the first half-bridge connections of the half bridges are connected to one another,
wherein the second half-bridge connections of the half bridges are connected to one another, and
wherein the half bridges and the drive coils form a chain, wherein half-bridge centers and drive coils are alternately arranged within the chain, wherein at least one half-bridge center is connected to two of said drive coils;
wherein the number of half bridges is identical to the number of drive coils.

2. The stator module according to claim 1 ,
wherein an initial center of an initial half bridge is connected to a first drive coil, wherein the first drive coil is connected to an intermediate center of an intermediate half bridge,
wherein the initial center of the initial half bridge is connected to a second drive coil, wherein the second drive coil is connected to an intermediate center of an intermediate half bridge, and
wherein third drive coils are connected to the intermediate half bridges and/or to further intermediate half bridges in accordance with the number of drive coils.

3. The stator module according to claim 1 , wherein the number of drive coils equals three.

4. The stator module according to claim 3 , wherein the three drive coils actuatable by the actuation unit form a three-phase system.

5. The stator module according claim 1 , further comprising a communication input, wherein the stator module is arranged to receive data regarding the actuation of the drive coils via the communication input and to switch the half bridges of the actuation element according to the data.

6. The stator module according to claim 5 , further comprising a control regulator, wherein the control regulator is configured to determine actual current values of the drive coils and to switch the half bridges of the actuation element based on the actual current values.

7. The stator module according to claim 6 , further comprising current meters for determining the actual current values, wherein the current meters are arranged within the half bridges and/or in series with the drive coils.

8. The stator module according to claim 5 , wherein the switching of the half bridges is carried out using pulse-width modulation.

9. The stator module according to claim 5 , further comprising:
a limiting controller,
wherein the data comprises current setpoints or voltage setpoints for the drive coils,
wherein the limiting controller is configured to change the current setpoints or voltage setpoints, respectively, in such a way that a sum of voltages of the drive coils of an actuation element does not exceed a maximum voltage.

10. A stator module of a linear transport system, comprising:
a plurality of drive coils,
wherein the drive coils are energizable and form part of a stator of a linear motor,
wherein the stator module further comprises actuation electronics, wherein the drive coils are actuatable via the actuation electronics,
wherein the actuation electronics comprise at least one actuation element, wherein the actuation element is configured to energize a number of drive coils,
wherein the actuation element has a number of half bridges, wherein the half bridges each comprise a first half-bridge connection, a second half-bridge connection, and a half-bridge center,
wherein the first half-bridge connections of the half bridges are connected to one another,
wherein the second half-bridge connections of the half bridges are connected to one another, and
wherein the half bridges and the drive coils form a chain, wherein half-bridge centers and drive coils are alternately arranged within the chain, wherein at least one half-bridge center is connected to two of said drive coils;
further comprising a communication input,
wherein the stator module is arranged to receive data regarding the actuation of the drive coils via the communication input and to switch the half bridges of the actuation element according to the data; and

further comprising a limiting controller,
wherein the data comprises current setpoints or voltage setpoints for the drive coils, and
wherein the limiting controller is configured to change the current setpoints or voltage setpoints, respectively, in such a way that a sum of voltages of the drive coils of an actuation element does not exceed a maximum voltage;

wherein the limiting controller is further configured to:
calculate a cumulative sum of a time curve of the voltage to be applied to the drive coils of an actuation element,
determine a maximum value and a minimum value of the cumulative sum, and
check whether a difference of the maximum value and the minimum value exceeds a design voltage; and
in a case that the difference exceeds the design voltage, to reduce the voltage setpoints in such a manner that the difference no longer exceeds the design voltage when the calculation steps are repeated.

11. A linear transport system comprising:
at least one stator module, the stator module comprising:
a plurality of drive coils,
wherein the drive coils are energizable and form part of a stator of a linear motor,
wherein the stator module further comprises actuation electronics, wherein the drive coils are actuatable via the actuation electronics,
wherein the actuation electronics comprise at least one actuation element, wherein the actuation element is configured to energize a number of drive coils,
wherein the actuation element has a number of half bridges, wherein the half bridges each comprise a first half-bridge connection, a second half-bridge connection, and a half-bridge center,
wherein the first half-bridge connections of the half bridges are connected to one another,
wherein the second half-bridge connections of the half bridges are connected to one another, and
wherein the half bridges and the drive coils form a chain, wherein half-bridge centers and drive coils are alternately arranged within the chain, wherein at least one half-bridge center is connected to two of said drive coils;

further comprising:
at least one slide, and
at least a controller,
wherein the controller is configured to forward data to a communication input of the stator module via a communication output, and
wherein the data comprises current setpoints or voltage setpoints for the drive coils of the stator module;
wherein the controller comprises a limiter, wherein the limiter is configured to change the current setpoints or voltage setpoints in such a way that a sum of voltages of the drive coils of an actuation element does not exceed a maximum voltage.

12. The linear transport system according to claim 11 , wherein the limiter is configured to:
calculate a cumulative sum of a time curve of the voltage to be applied to the drive coils of an actuation element,
determine a maximum value and a minimum value of the cumulative sum, and
check whether a difference of the maximum value and the minimum value exceeds a design voltage; and
in a case that the difference exceeds the desi

Assignees

• Beckhoff Automation Gmbh

Inventors

• Kaulmann Tim
• Otterpohl Dirk
• Hegselmann Marc

Classifications

• H02P25/18

  with arrangements for switching the windings, e.g. with mechanical switches or relays · CPC title

• H02P25/064 Primary

  of the synchronous type · CPC title

• H02K41/02

  Linear motors; Sectional motors · CPC title

• H02M7/44 Primary

  by static converters · CPC title