Methods, apparatus and systems for creating bismuth alloy plugs for abandoned wells

Patent metadata

Field	Value
Publication number	US-12312906-B2
Application number	US-202318456735-A
Country	US
Kind code	B2
Filing date	Aug 28, 2023
Priority date	Apr 3, 2018
Publication date	May 27, 2025
Grant date	May 27, 2025

Abstract

A wellbore is plugged using a bismuth alloy. In one embodiment, the bismuth alloy comprises an alloy of bismuth and tin. In another embodiment, the bismuth alloy comprises an alloy of bismuth and silver. The wellbore can be arranged so that a liquid bismuth alloy sets with an excess pressure of the plug relative to the borehole fluid pressure along a desired seal height distance. Other aspects are described and claimed.

First claim

What is claimed is:

1. A method for plugging a wellbore having a casing and cement surrounding the casing and traversing a formation, comprising:
a) determining a measured depth in the wellbore corresponding to a portion of the formation that will interface to a plug when formed in situ;
b) determining at least one property of the wellbore at the measured depth in the wellbore; and
c) using the at least one property of the wellbore as determined in b) to select or rule out an alloy of bismuth and tin or an alloy of bismuth and silver for use in forming a plug in situ at the measured depth; and
d) determining at least one additional parameter based on the at least one property of b), wherein the at least one additional parameter is used in c) to select or rule out the alloy of bismuth and tin or the alloy of bismuth and silver for use in forming the plug in situ at the measured depth, wherein the at least one additional parameter comprises a maximum allowed temperature at the measured depth in the wellbore, where the maximum allowed temperature is based on a boiling point of water at the pressure for the measured depth.

2. The method according to claim 1 , wherein:
in c), the alloy of bismuth and silver is selectively ruled out for use in forming the plug in situ at the measured depth based on differences between the maximum allowed temperature and a melting point of the alloy of bismuth and silver.

3. A method for plugging a wellbore having a casing and cement surrounding the casing and traversing a formation, comprising:
a) determining a measured depth in the wellbore corresponding to a portion of the formation that will interface to a plug when formed in situ;
b) determining at least one property of the wellbore at the measured depth in the wellbore, wherein the at least one property of b) comprises at least one property selected from the following: pH of wellbore fluid, temperature and pressure at the measured depth in the wellbore; and
c) using the at least one property of the wellbore as determined in b) to select or rule out an alloy of bismuth and tin or an alloy of bismuth and silver for use in forming a plug in situ at the measured depth, wherein in c), if the pH of the wellbore fluid at the measured depth is less than a predetermined maximum pH value that is indicative of risk of corrosion to the alloy of bismuth and tin, then the alloy of bismuth and tin is ruled out and the alloy of bismuth and silver is selected for use in forming the plug in situ at the measured depth unless another criterion indicates otherwise.

4. The method according to claim 3 , further comprising:
d) forming a plug in situ at the measured depth, where the plug is formed of the alloy selected in c).

5. The method according to claim 3 , wherein:
the at least one property of b) is determined by equipment that samples wellbore fluid that flows in or through the wellbore and that analyzes the sampled wellbore fluid; or
the at least one property of b) is determined from historical production log data obtained by equipment that samples wellbore fluid that flows in or through the wellbore and that analyzes the sampled wellbore fluid.

6. The method according to claim 5 , wherein:
the equipment that samples wellbore fluid is located at the surface or at a downhole location in the wellbore; and
the equipment that analyzes the sampled wellbore fluid is located at the surface or at a downhole location in the wellbore.

7. The method according to claim 3 , wherein:
in c), the alloy of bismuth and tin is selected or ruled out for use in forming the plug in situ at the measured depth based on at least one of the pH of the wellbore fluid, the temperature and the pressure at the measured depth in the wellbore.

8. The method according to claim 3 , wherein:
in c), the alloy of bismuth and silver is selected or ruled out for use in forming the plug in situ at the measured depth based on at least one of the pH of the wellbore fluid, the temperature and the pressure at the measured depth in the wellbore.

9. The method according to claim 3 , wherein:
in c), if the pH of the wellbore fluid at the measured depth is more than a predetermined maximum pH value that is indicative of minimal risk of corrosion to the alloy of bismuth and tin and the temperature at the measured depth is less than a predetermined first temperature value, then the alloy of bismuth and tin is selected for use in forming the plug in situ at the measured depth unless another criterion indicates otherwise;
in c), if the pH of the wellbore fluid at the measured depth is more than a predetermined maximum pH value that is indicative of minimal risk of corrosion to the alloy of bismuth and tin and the temperature at the measured depth is greater than a predetermined second temperature value which is greater than the predetermined first temperature value, then the alloy of bismuth and silver is selected for use in forming the plug in situ at the measured depth unless another criterion indicates otherwise; and
in c), if the pH of the wellbore fluid at the measured depth is more than a predetermined maximum pH value that is indicative of minimal risk of corrosion to the alloy of bismuth and tin and the temperature at the measured depth falls between the predetermined first temperature value and the predetermined second temperature value, then one of the alloy of bismuth and tin and the alloy of bismuth and silver is selected for use in forming the plug in situ at the measured depth based on required shear and tensile strength for the plug.

Assignees

• Schlumberger Technology Corp

Inventors

• Ramakrishnan Terizhandur S
• Elias Quincy K
• Zhang Hua
• Elkady Youssef Magdy Abdou Mohamed
• Feng Yixuan

Classifications

• E21B33/138

  Plastering the borehole wall; Injecting into the formation · CPC title

• E21B29/12

  specially adapted for underwater installations (E21B29/08 takes precedence) · CPC title

• E21B33/143

  for underwater installations · CPC title

• G01N33/2028

  Metallic constituents · CPC title

• E21B33/134

  Bridging plugs · CPC title