Systems and methods for removing a section of casing

Patent metadata

Field	Value
Publication number	US-9359848-B2
Application number	US-201313909190-A
Country	US
Kind code	B2
Filing date	Jun 4, 2013
Priority date	Jun 4, 2013
Publication date	Jun 7, 2016
Grant date	Jun 7, 2016

Abstract

A method includes conveying a casing cutting tool into the wellbore lined with at least one casing string and cement, and stroking the casing cutting tool over a predetermined axial length of the wellbore while ejecting fluid from one or more nozzles in the casing cutting tool and thereby forming a plurality of longitudinal cuts through the casing string and cement. The casing cutting tool is then rotated about its longitudinal axis at two or more axially offset locations along the predetermined axial length while ejecting fluid from nozzles and thereby forming a plurality of axially offset transverse cuts in the casing string and the cement. The longitudinal cuts and axially offset transverse cuts form wedges in the wellbore, and the wedges are dislodged from the wellbore to expose formation rock along the predetermined axial length.

First claim

The invention claimed is:

1. A method of removing a section of a wellbore, comprising:
conveying a casing cutting tool into the wellbore on a conveyance, the wellbore being lined with at least one casing string and cement, and the casing cutting tool including a jetting tool having one or more nozzles arranged thereon;
stroking the casing cutting tool with the conveyance over a predetermined axial length of the wellbore while ejecting fluid from the one or more nozzles and thereby forming two or more longitudinal cuts through the at least one casing string and the cement;
rotating the casing cutting tool about a longitudinal axis of the casing cutting tool at two or more axially offset locations along the predetermined axial length while ejecting fluid from the one or more nozzles and thereby forming a corresponding two or more axially offset transverse cuts in the at least one casing string and the cement, whereby the two or more longitudinal cuts and the corresponding two or more axially offset transverse cuts form one or more wedges in the wellbore, each wedge comprising a portion of the at least one casing string and the cement;
breaking one or more bonds between the cement and the underlying formation rock, including any such one or more bonds located in any non-perimeter area of each of the one or more wedges, with jet pressure generated by the one or more nozzles; and
dislodging the one or more wedges from the underlying formation rock exclusively with the jet pressure such that the one or more wedges fall away from and expose the formation rock along at least a portion of the predetermined axial length.

2. The method of claim 1 , wherein the fluid is ejected from the one or more nozzles in corresponding streams of fluid comprising an angle such that an outer circumferential width of the one or more wedges is less than an inner circumferential width of the one or more wedges, thereby enabling a first wedge to be extricated from the formation rock prior to adjacent wedges being dislodged.

3. The method of claim 2 , wherein the angle of the streams of fluid is between about 10° and about 20°.

4. The method of claim 3 , wherein each of the longitudinal cuts has a width that increases in proportion to a distance outward from the inside radius of an innermost surface of the at least one casing string and cement.

5. The method of claim 1 , further comprising at least one of stroking and rotating the casing cutting tool while ejecting one or more streams of cement from the one of more nozzles, thereby washing the exposed formation rock with the cement.

6. The method of claim 1 , wherein forming the two or more longitudinal cuts comprises stroking the casing cutting tool with the conveyance multiple times over the predetermined axial length.

7. The method of claim 1 , wherein rotating the casing cutting tool about the longitudinal axis comprises rotating the casing cutting tool multiple times about its longitudinal axis in at least one of the two or more axially offset locations in order to penetrate the at least one casing string and the cement.

8. The method of claim 1 , wherein the two or more axially offset locations comprise a first location and a second location axially offset from the first location in an uphole direction, the method further comprising:
forming a first transverse cut at the first location in the at least one casing string and the cement with the fluid ejected from the one or more nozzles;
moving the casing cutting tool to the second location; and
forming a second transverse cut at the second location in the at least one casing string and the cement with the fluid ejected from the one or more nozzles.

9. The method of claim 1 , wherein dislodging the one or more wedges comprises eroding an area behind each wedge.

10. The method of claim 1 , further comprising receiving the one or more wedges in a rathole defined in the wellbore below the predetermined axial length of the wellbore and above a bridge plug arranged within the wellbore.

11. The method of claim 1 , further comprising placing a cement plug in the wellbore across at least a portion of the predetermined axial length, wherein the cement plug contacts exposed portions of the formation rock.

12. The method of claim 11 , wherein placing the cement plug in the wellbore comprises placing the cement plug in wellbore using the casing cutting tool.

13. The method of claim 1 , further comprising cutting at least one of the two or more longitudinal cuts and the two or more transverse cuts with cement.

14. A system, comprising:
a wellbore formed through one or more subterranean formations and lined with at least one casing string and cement;
a casing cutting tool conveyable into the wellbore on a conveyance and including a jetting tool having one or more nozzles arranged thereon, the jetting tool being configured to form a plurality of longitudinal cuts and a plurality of transverse cuts in the at least one casing string and the cement across a predetermined axial length of the wellbore with fluid ejected from the one or more nozzles, wherein one or more wedges comprising a portion of the at least one casing string and the cement are defined in the wellbore as a result of the plurality of longitudinal and transverse cuts, and wherein jet pressure generated by the one or more nozzles breaks one or more bonds between the cement and the underlying formation rock, including any such one or more bonds located in any non-perimeter area of each of the one or more wedges; and
a rathole defined in the wellbore below the predetermined axial length of the wellbore and above a bridge plug arranged within the wellbore, the rathole receiving the one or more wedges once dislodged from the underlying formation rock exclusively with the jet pressure such that the one or more wedges fall away from and expose the formation rock along at least a portion of the predetermined axial length.

15. The system of claim 14 , wherein the one or more nozzles comprise a plurality of nozzles arranged about a circumference of the jetting tool in a single axial plane.

16. The system of claim 14 , further comprising a cement plug placed in the wellbore across at least a portion of the predetermined axial length, the cement plug being configured to contact exposed portions of the formation rock.

17. The system of claim 14 , wherein the fluid is an abrasive cutting solution.

18. The system of claim 17 , wherein the abrasive cutting solution is cement.

Assignees

• Halliburton Energy Services Inc

Inventors

• Surjaatmadja Jim Basuki
• Giskemo Jorn Tore
• Rakstang Oyvind
• Greening Aimee
• Jones Desmond

Classifications

• E21B29/002 Primary

  Cutting, e.g. milling, a pipe with a cutter rotating along the circumference of the pipe · CPC title

• E21B29/06

  Cutting windows, e.g. directional window cutters for whipstock operations ({E21B29/005 and} E21B29/08 take precedence) · CPC title