Item comprising an organic-inorganic layer with a low refractive index

Patent metadata

Field	Value
Publication number	US-12305271-B2
Application number	US-202117367928-A
Country	US
Kind code	B2
Filing date	Jul 6, 2021
Priority date	Dec 18, 2015
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

The invention relates to an article comprising a substrate having at least one main surface coated with a layer L of a material M obtained by vacuum deposition, by co-evaporation, of at least one metallic compound A chosen from alkaline-earth metal fluorides and of at least one organic compound B, the material M having a refractive index at the wavelength of 632.8 nm ranging from 1.38 to 1.47. According to the invention:
the organic compound B comprises an organosilicon compound or a mixture of organosilicon compounds; and the deposition of the compound B, in gaseous form, is carried out in the presence of an ion bombardment.

First claim

The invention claimed is:

1. A process for the manufacture of an article, comprising at least the following steps:
supplying an article comprising a substrate having at least one main surface;
depositing, on said main surface of the substrate, a layer L of a material M having a refractive index ranging from 1.38 to 1.47 at a wavelength of 632.8 nm; and
recovering the article, wherein said layer L has been obtained by deposition, by co-evaporation, of at least two precursors:
one metallic compound A chosen from alkaline-earth metal fluorides; and
at least one organosilicon compound B, the deposition of the organosilicon compound B, in gaseous form, being carried out in the presence of an ion bombardment so as to obtain the material M,
wherein the process comprises the step of depositing, on said main surface of the substrate, a multilayer interference coating, wherein the layer L constitutes at least one layer of said multilayer interference coating,
wherein a thin organic-inorganic layer having a thickness of 1 to 20 nm is deposited on this layer L, wherein the thin organic-inorganic layer is a low-index layer which is the external layer of the multilayer interference coating, this organic-inorganic layer being obtained by deposition of an organosilicon compound or a mixture of organosilicon compounds in gaseous form, in the presence of an ion bombardment and in the absence of a mineral precursor, and
wherein the organosilicon compound B comprises at least one divalent group of formula:

wherein each R′1 to R′4 is independently vinyl, aryl, hydroxyl, or a hydrolysable group, or wherein compound B corresponds to formula:

wherein each R′5, R′6, R′7 and R′8 is independently hydroxyl or a hydrolysable OR group, wherein R is an alkyl group.

2. The process according to claim 1 , wherein the deposition of the organosilicon compound B is carried out in the presence of an ion bombardment with an ion gun directed toward the substrate, and which emits, toward said substrate, a beam of positive ions generated in a plasma within the ion gun, the compound B being activated under the effect of said ion gun, the ion bombardment causing an atomic rearrangement in and a densification of the material M.

3. The process according to claim 2 , wherein the positive ions of the beam used during the deposition of the organosilicon compound B have an energy ranging from 5 eV to 1000 eV.

4. The process according to claim 3 , wherein the ion bombardment of the organosilicon compound B is carried out in the presence of a gas chosen from oxygen or a mixture of oxygen and argon and/or nitrogen.

5. The process according to claim 1 , wherein the organic compound B does not comprise any fluorocarbon.

6. The process according to claim 1 , wherein the organic compound B is formed solely of an organosilicon compound or a mixture of organosilicon compounds.

7. The process according to claim 1 , wherein the co-evaporation of the metallic compound A is carried out using an electron gun.

8. The process according to claim 1 , wherein the metallic compound A is MgF2.

9. The process according to claim 1 , wherein the organosilicon compound B comprises at least one Si—C bond.

10. The process according to claim 1 , wherein the compound B is chosen from octamethylcyclotetrasiloxane, 2,4,6,8-tetramethylcyclotetrasiloxane, decamethyltetrasiloxane, decamethylcyclopentasiloxane, dodecamethylpentasiloxane or hexamethyldisiloxane.

11. The process according to claim 1 , wherein the silicon atom or atoms of the organosilicon compound B do not comprise any hydrolysable group or hydroxyl group.

12. The process according to claim 1 , wherein the multilayer interference coating is an antireflective coating.

13. The process according to claim 1 , wherein said thin organic-inorganic layer is obtained solely by deposition of an organosilicon compound or a mixture of organosilicon compounds.

14. The process according to claim 1 , wherein the organosilicon compound or mixture of organosilicon compounds used for this thin organic-inorganic layer are the same as those that can be used for the formation of the layer L.

15. The process according to claim 1 , wherein the deposition of the thin organic-inorganic layer is carried out in the absence of any mineral precursor.

16. The process according to claim 1 , the ion bombardment is performed by ions with a current density generally of between 20 and 1000 μA/cm2 under a residual pressure in a vacuum chamber which ranges from 6×10-5 mbar to 5×10-4 mbar.

17. The process according to claim 1 , wherein the thickness of the thin organic-inorganic layer ranges from 1 nm to 10 nm.

Assignees

• Essilor Int
• Corp De Lecole Polytechnique De Montreal

Inventors

• Chiarotto Sébastien
• Klemberg-Sapieha Jolanta
• Caron Martin

Classifications

• C23C14/12

  Organic material · CPC title

• C23C14/10

  Glass or silica · CPC title

• C09D183/04

  Polysiloxanes · CPC title

• G02B1/111 Primary

  using layers comprising organic materials · CPC title

• G02B1/115

  Multilayers · CPC title