Electrospun material covered medical appliances and methods of manufacture
US-2022047783-A1 · Feb 17, 2022 · US
US12303376B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12303376-B2 |
| Application number | US-201917282564-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 3, 2019 |
| Priority date | Oct 5, 2018 |
| Publication date | May 20, 2025 |
| Grant date | May 20, 2025 |
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Elastomeric bypass grafts (EBG) described herein can be pre-stretched and are able to accommodate limb flexion-induced or organ-induced deformations without producing excessive tortuosity or stresses. In comparison to known grafts, EBGs demonstrate significantly less tortuosity when used for lower extremity repair during limb flexion, and improved flow patterns within the grafts. Longitudinally pre-stretched EBGs described herein improve hemodynamics and may produce better healing responses in the harsh mechanical environment of the lower limbs, compared to known grafts.
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What is claimed is: 1. A vascular bypass graft, comprising: an elongate tubular graft made of an elastomeric material that comprises a network of nanofibers arranged to cause the tubular graft to exhibit non-linear elastic compliance in response to increasing longitudinal tensile loads; a first pre-stretch regulator coupled to a first end portion of the tubular graft and a second pre-stretch regulator coupled to a second end portion of the tubular graft; and one or more wings extending laterally from the tubular graft. 2. The vascular bypass graft of claim 1 , wherein the elastomeric material comprises nanofibrillar elastomeric material. 3. The vascular bypass graft of claim 1 , wherein the network of nanofibers is arranged to cause the tubular graft to exhibit anisotropic properties. 4. The vascular bypass graft of claim 3 , wherein the anisotropic properties include a greater longitudinal compliance than radial compliance. 5. The vascular bypass graft of claim 1 , further comprising one or more reinforcing elements disposed between an inner layer of the elastomeric material and an outer layer of the elastomeric material. 6. The vascular bypass graft of claim 5 , wherein the one or more reinforcing elements comprises an undulating wire spirally wrapped between the inner and outer layers of the elastomeric material. 7. The vascular bypass graft of claim 5 , wherein the one or more reinforcing elements comprises an elongate element spirally wrapped between the inner and outer layers of the elastomeric material. 8. The vascular bypass graft of claim 5 , wherein the one or more reinforcing elements comprises an elongate polyethylene terephthalate element spirally wrapped between the inner and outer layers of the elastomeric material. 9. The vascular bypass graft of claim 1 , wherein the first and second pre-stretch regulators comprise tethers. 10. A method of implanting a blood vessel bypass graft, the method comprising: creating a first anastomosis between a vascular bypass graft and a native blood vessel; and creating a second anastomosis between the vascular bypass graft and the native blood vessel, longitudinally pre-stretching the vascular bypass graft so that the vascular bypass graft is in tension between the first and second anastomoses, wherein the vascular bypass graft comprises an elastomeric material made of a network of nanofibers arranged to cause the vascular bypass graft to exhibit non-linear elastic compliance in response to increasing longitudinal tensile loads. 11. The method of claim 10 , further comprising: attaching to the native blood vessel a first pre-stretch regulator that is coupled to a first end portion of the vascular bypass graft; and attaching to the native blood vessel a second pre-stretch regulator that is coupled to a second end portion of the vascular bypass graft. 12. The method of claim 10 , further comprising: attaching to the native blood vessel one or more wings that extend laterally from the vascular bypass graft. 13. The method of claim 10 , wherein: creating the first anastomosis between the vascular bypass graft and the native blood vessel comprises creating the first anastomosis between the vascular bypass graft and a femoropopliteal artery; and creating the second anastomosis between the vascular bypass graft and the native blood vessel comprises creating the second anastomosis between the vascular bypass graft and the femoropopliteal artery. 14. A method of making a prosthetic blood vessel bypass graft, the method comprising: depositing a first layer of elastomeric material onto a rotating mandrel, wherein the elastomeric material comprises polyether-based urethane; positioning one or more reinforcing framework members on the first layer; and depositing a second layer of the elastomeric material onto the first layer and the one or more reinforcing framework members while the mandrel is rotating, wherein the blood vessel bypass graft is configured to be longitudinally pre-stretched so that the blood vessel bypass graft is in tension between a first anastomosis and second anastomosis following implantation of the blood vessel bypass graft. 15. The method of claim 14 , wherein the method results in the prosthetic blood vessel bypass graft exhibiting non-linear elastic compliance in response to increasing longitudinal tensile loads. 16. The method of claim 14 , wherein at least one of the depositing the first layer of the elastomeric material or the depositing the second layer of the elastomeric material comprises electrospinning, and wherein the method further comprises controlling fiber undulation of the elastomeric material to attain a desired level of non-linear elastic compliance. 17. The method of claim 14 , wherein the method results in the prosthetic blood vessel bypass graft exhibiting anisotropic properties comprising a greater longitudinal compliance than radial compliance.
Artificial members, protheses · CPC title
Use of polyethers {, e.g. PEEK, i.e. polyether-etherketone or PEK, i.e. polyetherketone or derivatives thereof}, as moulding material · CPC title
Component parts, details or accessories; Auxiliary operations · CPC title
Winding and joining, e.g. winding spirally {(winding in general B65H)} · CPC title
obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds {(A61L31/041 takes precedence)} · CPC title
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