Surgical system including adapter assembly with worm gear assembly

Patent metadata

Field	Value
Publication number	US-12303128-B2
Application number	US-202418407343-A
Country	US
Kind code	B2
Filing date	Jan 8, 2024
Priority date	May 9, 2016
Publication date	May 20, 2025
Grant date	May 20, 2025

Abstract

A surgical system includes an end effector, a handle assembly that operates the end effector, and an adapter assembly that connects the end effector to the handle assembly. The adapter assembly includes an adapter housing, an outer tube, at least one gear assembly, and a worm gear assembly. The adapter housing has a proximal end portion connected to a distal end portion of the handle assembly. The outer tube extends distally from the adapter housing and supports the end effector on a distal end portion of the outer tube. The worm gear assembly is engaged with the at least one gear assembly and rotatable with the at least one gear assembly in the adapter housing to operate the end effector.

First claim

What is claimed is:

1. An adapter assembly for selectively interconnecting an end effector to a handle assembly supporting a motor, the motor configured to impart drive force from the handle assembly to the end effector to operate the end effector, the adapter assembly comprising:
an adapter housing having a proximal end portion configured to couple to a distal end portion of the handle assembly;
an outer tube extending distally from the adapter housing and configured to support the end effector on a distal end portion of the outer tube; and
a drive assembly supported in the proximal end portion of the adapter housing and including:
at least one gear assembly;
a worm gear assembly engaged with the at least one gear assembly and configured to rotate the at least one gear assembly in the adapter housing as the worm gear assembly rotates in the adapter housing to operate the end effector; and
a driven member operably coupled to the at least one gear assembly and configured to axially translate through the outer tube.

2. The adapter assembly of claim 1 , further including a firing assembly that extends through the drive assembly and into the outer tube.

3. The adapter assembly of claim 2 , wherein the firing assembly includes a firing shaft that rotates independent of the drive assembly to actuate a firing function of the end effector.

4. The adapter assembly of claim 1 , wherein the driven member includes a cable.

5. The adapter assembly of claim 4 , wherein the at least one gear assembly includes a capstan, and wherein the cable is coupled to the capstan.

6. The adapter assembly of claim 5 , wherein the cable is axially translatable in response to rotation of the worm gear assembly.

7. The adapter assembly of claim 5 , wherein the adapter housing includes an outer housing and an inner housing, the inner and outer housings supporting the drive assembly therein.

8. The adapter assembly of claim 1 , wherein the drive assembly is a cable drive assembly and the driven member includes at least one cable.

9. The adapter assembly of claim 8 , wherein the cable drive assembly further includes at least one pulley supporting the at least one cable and configured to direct the at least one cable into the outer tube.

10. The adapter assembly of claim 1 , wherein the outer tube defines a longitudinal axis that extends between proximal and distal ends of the outer tube, the worm gear assembly including a worm gear supported on a rotatable shaft member that extends in parallel relationship to the longitudinal axis of the outer tube.

11. A surgical stapling apparatus, comprising:
an end effector;
a handle assembly configured to operate the end effector; and
an adapter assembly for selectively interconnecting the end effector and the handle assembly, the adapter assembly including:
an adapter housing having a proximal end portion coupled to a distal end portion of the handle assembly;
an outer tube extending distally from the adapter housing and supporting the end effector on a distal end portion of the outer tube; and
a drive assembly supported in the adapter housing and including: at least one gear assembly; and

a worm gear assembly engaged with the at least one gear assembly to rotate the at least one gear assembly in the adapter housing as the worm gear assembly rotates in the adapter housing to articulate the end effector.

12. The surgical stapling apparatus of claim 11 , further including a firing assembly that extends through the drive assembly and into the outer tube.

13. The surgical stapling apparatus of claim 12 , wherein the firing assembly includes a firing shaft that rotates independent of the drive assembly to actuate a firing function of the end effector.

14. The surgical stapling apparatus of claim 11 , further comprising a driven member operably coupled to the at least one gear assembly and configured to axially translate through the outer tube.

15. The surgical stapling apparatus of claim 14 , wherein the at least one gear assembly includes a capstan that rotates in response to rotation of the at least one gear assembly, and wherein the driven member includes a cable, the cable coupled to the capstan.

16. The surgical stapling apparatus of claim 15 , wherein the cable is axially translatable in response to rotation of the worm gear assembly.

17. The surgical stapling apparatus of claim 15 , wherein the adapter housing includes an outer housing and an inner housing, the inner and outer housings supporting the drive assembly therein.

18. The surgical stapling apparatus of claim 11 , wherein the drive assembly includes at least one cable coupled to the at least one gear assembly.

19. The surgical stapling apparatus of claim 18 , wherein the drive assembly further includes at least one pulley supporting the at least one cable and configured to direct the at least one cable into the outer tube.

20. A surgical system, comprising:
an end effector;
a handle assembly configured to operate the end effector; and
an adapter assembly that connects the end effector to the handle assembly, the adapter assembly including:
an adapter housing having a proximal end portion connected to a distal end portion of the handle assembly;
an outer tube extending distally from the adapter housing and supporting the end effector on a distal end portion of the outer tube;
at least one gear assembly; and

a worm gear assembly engaged with the at least one gear assembly and rotatable with the at least one gear assembly in the adapter housing to operate the end effector.

Assignees

• Covidien Lp

Inventors

• Nicholas David

Classifications

• A61B2034/715

  Cable tensioning mechanisms for removing slack · CPC title

• A61B2017/07285

  characterised by its cutter · CPC title

• A61B2017/0046

  with a releasable handle; with handle and operating part separable · CPC title

• A61B2017/00473

  Distal part, e.g. tip or head (A61B2017/00464 takes precedence) · CPC title

• A61B2017/2927

  the angular position of the head being adjustable with respect to the shaft · CPC title