Surgical stapler having an articulation mechanism

Patent metadata

Field	Value
Publication number	US-8950646-B2
Application number	US-201414156571-A
Country	US
Kind code	B2
Filing date	Jan 16, 2014
Priority date	Oct 5, 2007
Publication date	Feb 10, 2015
Grant date	Feb 10, 2015

Abstract

An articulation mechanism for use with a surgical instrument includes a shaft, a first member disposed in mechanical cooperation with the articulation shaft, a second member disposed in mechanical cooperation with the shaft, and a flexible shaft having proximal and distal portions. The flexible member is operatively coupled to the first and second members. Upon rotation of the articulation shaft, at least one of the first and the second members moves longitudinally with respect to the other of the first and second members between a first position where the first and second members are approximated to each other and a second position where the first and second members are spaced apart from each other. This longitudinal motion causes the distal portion of the flexible member to articulate relative to the proximal portion.

First claim

What is claimed is:

1. A surgical instrument comprising:
a tool assembly;
a drive shaft operatively coupled with the tool assembly;
a nutating gear drive, wherein the drive shaft is transitionable between a first position in which the drive shaft operatively engages the nutating gear drive and a second position in which the drive shaft is disengaged from the nutating gear drive.

2. The surgical instrument according to claim 1 , wherein rotation of the drive shaft affects a first function of the tool assembly when the drive shaft is in the first position and a second function of the tool assembly when the drive shaft is in the second position.

3. The surgical instrument according to claim 1 , wherein the tool assembly includes an anvil and a cartridge, the cartridge including a plurality of fasteners and a sled configured to drive the plurality of fasteners through tissue and towards the anvil, wherein at least one of the anvil and the cartridge is movable relative to the other between spaced and approximated positions.

4. The surgical instrument according to claim 3 , wherein rotation of the drive shaft in the first position moves at least one of the anvil and the cartridge relative to the other one of the anvil and the cartridge between the spaced and approximated positions.

5. The surgical instrument according to claim 3 , wherein rotation of the drive shaft in the second position drives the sled within the cartridge.

6. The surgical instrument according to claim 3 , wherein the tool assembly includes first and second lead screws, the first lead screw operatively coupled with at least one of the anvil and the cartridge, wherein rotation of the first lead screw moves at least one of the anvil and the cartridge relative to the other one of the anvil and the cartridge.

7. The surgical instrument according to claim 6 , wherein the second lead screw is operatively coupled with the sled, wherein rotation of the second lead screw causes translation of the sled within the cartridge.

8. The surgical instrument according to claim 1 , wherein the nutating gear drive is configured to reduce a speed and increase a torque of the drive shaft.

9. The surgical instrument according to claim 1 , wherein the nutating gear drive includes a wobbler defining a lumen configured to receive the drive shaft therethrough, the nutating gear drive including a first surface orthogonal to the lumen and a second surface defining an acute angle with respect to the first surface.

10. The surgical instrument according to claim 9 , wherein the drive shaft includes an outwardly extending protrusion configured to engage the wobbler when the drive shaft is in the first position.

11. The surgical instrument according to claim 10 , wherein the wobbler includes an angled elongate portion extending from the second surface, the angled elongate portion defining a hollow space configured to receive at least a portion of the drive shaft.

12. The surgical instrument according to claim 11 , wherein the angled elongate portion includes an engagement portion configured to securely engage the outwardly extending protrusion of the drive shaft when the drive shaft is in the first position.

13. The surgical instrument according to claim 12 , wherein the nutating gear drive further includes a crown gear operatively coupled with the tool assembly and a crown stator operatively engaging the wobbler and configured to mesh with the crown gear when the drive shaft is in the first position, wherein rotation of the wobbler causes wobbling motion of the crown stator and causes rotation of the crown gear.

14. The surgical instrument according to claim 12 , wherein the engagement portion is a cross-shaped recess.

15. The surgical instrument according to claim 1 , further including a motor operatively coupled with the drive shaft.

Assignees

• Covidien Lp

Inventors

• Viola Frank J

Classifications

• A61B2017/2923

  Toothed members, e.g. rack and pinion · CPC title

• A61B2017/2905

  flexible · CPC title

• A61B2017/07214

  Stapler heads · CPC title

• A61B1/0052

  Constructional details of control elements, e.g. handles · CPC title

• Y10T74/12

  Gyroscopes · CPC title