Composite magnetic particle including metal magnetic particle
US-11942249-B2 · Mar 26, 2024 · US
US12300409B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12300409-B2 |
| Application number | US-202217571640-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jan 10, 2022 |
| Priority date | Jan 22, 2021 |
| Publication date | May 13, 2025 |
| Grant date | May 13, 2025 |
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A multilayer coil device includes an element formed by laminating a coil conductor and a magnetic element body. The magnetic element body includes soft magnetic particles and an epoxy resin. The soft magnetic particles include soft magnetic metal particles. The epoxy resin has an epoxy value of 150 or less. The epoxy resin is filled in gap spaces between the soft magnetic particles.
Opening claim text (preview).
What is claimed is: 1. A multilayer coil device comprising an element formed by laminating a coil conductor and a magnetic element body, wherein the magnetic element body comprises soft magnetic particles and an epoxy resin, the soft magnetic particles include soft magnetic metal particles, the epoxy resin has an epoxy value of 150 or less, the epoxy resin is filled in gap spaces between the soft magnetic particles, a mass ratio of the epoxy resin to a total mass of the coil conductor and the magnetic element body is 1.6 mass % or more and 4.1 mass % or less, and the epoxy resin comprises an epoxy resin of a formula (1): 2. The multilayer coil device according to claim 1 , wherein the soft magnetic particles comprise oxide films covering the soft magnetic metal particles. 3. The multilayer coil device according to claim 2 , wherein the oxide films have an average thickness of 5 nm or more and 60 nm or less. 4. The multilayer coil device according to claim 1 , wherein the soft magnetic metal particles have a Fe content of 92.5 mass % or more and 97.0 mass % or less and a Si content of 3.0 mass % or more and 7.5 mass % or less, and the soft magnetic metal particles do not substantially include Cr. 5. A method of manufacturing a multilayer coil device comprising an element formed by laminating a coil conductor and a magnetic element body, the method comprising a step of impregnating the element with an epoxy resin having an epoxy value of 150 or less, wherein a mass ratio of the epoxy resin to a total mass of the coil conductor and the magnetic element body is 1.6 mass % or more and 4.1 mass % or less, and the epoxy resin comprises an epoxy resins of a formula (1):
containing silicon · CPC title
Magnetic · CPC title
Ingredients treated with inorganic substances · CPC title
together with di-epoxy compounds · CPC title
Magnetic additives · CPC title
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