Multilayer coil device and method of manufacturing the same

US12300409B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-12300409-B2
Application numberUS-202217571640-A
CountryUS
Kind codeB2
Filing dateJan 10, 2022
Priority dateJan 22, 2021
Publication dateMay 13, 2025
Grant dateMay 13, 2025

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

A multilayer coil device includes an element formed by laminating a coil conductor and a magnetic element body. The magnetic element body includes soft magnetic particles and an epoxy resin. The soft magnetic particles include soft magnetic metal particles. The epoxy resin has an epoxy value of 150 or less. The epoxy resin is filled in gap spaces between the soft magnetic particles.

First claim

Opening claim text (preview).

What is claimed is: 1. A multilayer coil device comprising an element formed by laminating a coil conductor and a magnetic element body, wherein the magnetic element body comprises soft magnetic particles and an epoxy resin, the soft magnetic particles include soft magnetic metal particles, the epoxy resin has an epoxy value of 150 or less, the epoxy resin is filled in gap spaces between the soft magnetic particles, a mass ratio of the epoxy resin to a total mass of the coil conductor and the magnetic element body is 1.6 mass % or more and 4.1 mass % or less, and the epoxy resin comprises an epoxy resin of a formula (1): 2. The multilayer coil device according to claim 1 , wherein the soft magnetic particles comprise oxide films covering the soft magnetic metal particles. 3. The multilayer coil device according to claim 2 , wherein the oxide films have an average thickness of 5 nm or more and 60 nm or less. 4. The multilayer coil device according to claim 1 , wherein the soft magnetic metal particles have a Fe content of 92.5 mass % or more and 97.0 mass % or less and a Si content of 3.0 mass % or more and 7.5 mass % or less, and the soft magnetic metal particles do not substantially include Cr. 5. A method of manufacturing a multilayer coil device comprising an element formed by laminating a coil conductor and a magnetic element body, the method comprising a step of impregnating the element with an epoxy resin having an epoxy value of 150 or less, wherein a mass ratio of the epoxy resin to a total mass of the coil conductor and the magnetic element body is 1.6 mass % or more and 4.1 mass % or less, and the epoxy resin comprises an epoxy resins of a formula (1):

Assignees

Inventors

Classifications

  • C22C38/02Primary

    containing silicon · CPC title

  • Magnetic · CPC title

  • Ingredients treated with inorganic substances · CPC title

  • together with di-epoxy compounds · CPC title

  • Magnetic additives · CPC title

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What does patent US12300409B2 cover?
A multilayer coil device includes an element formed by laminating a coil conductor and a magnetic element body. The magnetic element body includes soft magnetic particles and an epoxy resin. The soft magnetic particles include soft magnetic metal particles. The epoxy resin has an epoxy value of 150 or less. The epoxy resin is filled in gap spaces between the soft magnetic particles.
Who is the assignee on this patent?
Tdk Corp
What technology area does this patent fall under?
Primary CPC classification C22C38/02. Mapped technology areas include Chemistry & Metallurgy.
When was this patent published?
Publication date Tue May 13 2025 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 11 related publications on this page (citations in our corpus or others sharing the same primary CPC).