Basaltic lava for producing green controlled low strength material (CLSM)

Patent metadata

Field	Value
Publication number	US-12275674-B2
Application number	US-202217862181-A
Country	US
Kind code	B2
Filing date	Jul 11, 2022
Priority date	Jul 11, 2022
Publication date	Apr 15, 2025
Grant date	Apr 15, 2025

Abstract

Disclosed is a composition for a Controlled Low Strength Material (CLSM) including cementitious materials, water, and fine aggregate. The cementitious materials include powdered basaltic lava and Ordinary Portland Cement (OPC). In the composition, the basaltic lava replaces some of the ordinary Portland cement in the CLSM as compared to a conventional CLSM. The basaltic lava replaces 25% to 90% of the OPC in a conventional CLSM. The CLSM can be used as a compacted fill for structural and non-structural construction applications.

First claim

What is claimed is:

1. A controlled low strength material (CLSM) having reduced environmental impact, the CLSM comprising:
a first fine aggregate comprising sand;
a second fine aggregate comprising limestone, wherein the second fine aggregate is sized between 2.38 mm and 4.75 mm;
a water; and
a cementitious material, wherein the cementitious material comprises ordinary Portland cement (OPC) and powdered basaltic lava;
wherein the ratio of OPC to powdered basaltic lava is in the range of 1:3 to 1:9, wherein the ratio of OPC to powdered basaltic lava is selected to produce a compressive strength equal to or below a target compressive strength, wherein the target compressive strength is a 28 day compressive strength of 8.3 MPa,
wherein the powdered basaltic lava has a composition comprising between 35 to 45 wt % SiO 2 and between 6 to 17 wt % CaO,
wherein the controlled low strength material is in the absence of fly ash,
wherein the CLSM comprises between 10.5 wt % powdered basaltic lava and 14.5 wt % powdered basaltic lava.

2. The CLSM of claim 1 , wherein the powdered basaltic lava has a composition comprising, between 7 to 18 wt % Al 2 O 3 and between 12 to 23 wt % Fe 2 O 3 .

3. The CLSM of claim 1 , wherein the target compressive strength is a 28 day compressive strength of 2.1 MPa.

4. The CLSM of claim 1 , wherein the average particle size of the powdered basaltic lava is 30 μm.

5. A controlled low strength material (CLSM) having reduced environmental impact, the concrete material consisting essentially of:
a first fine aggregate comprising sand;
a second fine aggregate comprising limestone, wherein the second fine aggregate is sized between 2.38 mm and 4.75 mm;
water; and
a cementitious material, wherein the cementitious material comprises ordinary Portland cement (OPC) and powdered basaltic lava;
wherein the ratio of OPC to powdered basaltic lava is in the range of 1:3 to 1:9, wherein the ratio of OPC to powdered basaltic lava is selected to produce a compressive strength equal to or below a target compressive strength, wherein the target compressive strength is a 28 day compressive strength of 8.3 MPa, wherein the CLSM comprises between 10.5 wt % powdered basaltic lava and 14.5 wt % powdered basaltic lava.

6. The CLSM of claim 5 , wherein the target compressive strength is a 28 day compressive strength of 2.1 MPa.

7. A method for forming a concrete material having reduced environmental impact, the method comprising the step of:
mixing together constituent materials to form a controlled low strength material (CLSM), the constituent materials comprising:
a first fine aggregate comprising sand;
a second fine aggregate comprising limestone, wherein the second fine aggregate is sized between 2.38 mm and 4.75 mm;
a water; and
cementitious materials, wherein the cementitious material comprises ordinary Portland cement (OPC) and powdered basaltic lava;

wherein the ratio of OPC to powdered basaltic lava is in the range of 1:3 to 1:9, wherein the ratio of OPC to powdered basaltic lava is selected to produce a compressive strength equal to or below a target compressive strength, wherein the target compressive strength is a 28 day compressive strength of 8.3 MPa, wherein the controlled low strength material is in the absence of fly ash.

8. The method of claim 7 , wherein the CLSM comprises between 10.5 wt % powdered basaltic lava and 14.5 wt % powdered basaltic lava.

9. The method of claim 7 , wherein the target compressive strength is a 28 day compressive strength of 2.1 MPa.

Assignees

• Saudi Arabian Oil Co
• Univ King Fahd Pet & Minerals

Inventors

• Rahman Muhammed Kalimur
• Ibrahim Mohammed
• Barry Mohammed Salihu
• Najamuddin Syed Khaja
• Al-Helal Zakariya Saleh
• Acero Carlos

Classifications

• C04B2111/00017

  Aspects relating to the protection of the environment · CPC title

• C04B14/06

  Quartz; Sand · CPC title

• C04B2201/50

  for the mechanical strength · CPC title

• C04B7/02

  Portland cement · CPC title

• C04B2111/00103

  Self-compacting mixtures · CPC title