Metal air electrochemical cell architecture

Patent metadata

Field	Value
Publication number	US-12261281-B2
Application number	US-201916456860-A
Country	US
Kind code	B2
Filing date	Jun 28, 2019
Priority date	Jun 29, 2018
Publication date	Mar 25, 2025
Grant date	Mar 25, 2025

Abstract

Systems and methods of the various embodiments may provide metal air electrochemical cell architectures. Various embodiments may provide a battery, such as an unsealed battery or sealed battery, with an open cell arrangement configured such that a liquid electrolyte layer separates a metal electrode from an air electrode. In various embodiments, the electrolyte may be disposed within one or more vessel of the battery such that electrolyte serves as a barrier between a metal electrode and gaseous oxygen. Systems and methods of the various embodiments may provide for removing a metal electrode from electrolyte to prevent self-discharge of the metal electrode. Systems and methods of the various embodiments may provide a three electrode battery configured to operate each in a discharge mode, but with two distinct electrochemical reactions occurring at each electrode.

First claim

What is claimed is:

1. A battery, comprising:
a first vessel, the first vessel at least partially including an air environment therein, wherein the first vessel is sealed and air from an ambient environment is pumped into the air environment;
a first air electrode, comprising:
a first oxygen evolution reaction electrode; and
a first oxygen reduction reaction electrode;

a first metal electrode, the first metal electrode comprising a porous bed of metal particles;
a second metal electrode;
a first volume of liquid electrolyte contained within the first vessel, wherein the first volume of liquid electrolyte is disposed between and directly contacts each of the first air electrode, the first metal electrode, and the second metal electrode such that the first air electrode, the first metal electrode, and the second metal electrode are electrically isolated while remaining in ionic contact via the first volume of liquid electrolyte, the liquid electrolyte having an oxygen solubility preventing oxygen from reaching the first metal electrode; and
a first filter disposed in the first volume of the liquid electrolyte within the first vessel, the first filter configured to remove carbon dioxide from the liquid electrolyte, and the first filter venting the carbon dioxide to the air environment.

2. The battery of claim 1 , wherein the first filter defines a tortuous flow path.

3. The battery of claim 1 , wherein the first filter is operable at intervals matched to carbon dioxide diffusion rate into the first volume of the liquid electrolyte.

4. The battery of claim 1 , wherein the first volume of liquid electrolyte is circulatable through the first filter.

5. The battery of claim 1 , further comprising:
one or more additional vessels;
one or more additional air electrodes;
one or more additional metal electrodes, each additional metal electrode comprising a respective porous bed of metal particles; and
one or more additional volumes of liquid electrolyte, each additional volume of liquid electrolyte contained within its own respective one of the additional vessels, wherein each additional volume of liquid electrolyte separates a respective one of the additional air electrodes from a respective one of the additional metal electrodes and each additional volume of liquid electrolyte contacts its respective one of the additional air electrodes and its respective one of the additional metal electrodes.

6. The battery of claim 5 , wherein:
the air electrodes are connected together electrically in series and the metal electrodes are connected together electrically in series; or
the air electrodes are connected together electrically in parallel and the metal electrodes are connected together electrically in parallel.

7. The battery of claim 1 , further comprising:
a mechanical barrier configured to block oxygen bubbles from the first metal electrode when the battery is operating in a charging mode.

8. The battery of claim 7 , wherein the mechanical barrier comprises polybenzimidazole (PBI), polyethylene (PE), polypropylene (PP), polyvinylidene fluoride (PVDF), polytetrafluoroethylene (PTFE), cotton, rayon, or cellulose acetate.

9. The battery of claim 8 , wherein the mechanical barrier is woven, non-woven, or felted.

Assignees

• Form Energy Inc

Inventors

• Milshtein Jarrod David
• Westwood Mitchell Terrance
• Woodford William Henry
• Chiang Yet-Ming
• Jaramillo Mateo Cristian
• Mckay Ian Salmon
• Mumma Rachel Elizabeth
• Weber Eric
• Su Liang
• Kharey Amelie Nina
• Ferrara Marco
• Wiley Theodore Alan

Classifications

• H01M50/60

  Arrangements or processes for filling or topping-up with liquids; Arrangements or processes for draining liquids from casings · CPC title

• H01M12/02 Primary

  Details (of electrodes H01M4/00; of non-active parts H01M50/00) · CPC title

• H01M50/691

  Arrangements or processes for draining liquids from casings; Cleaning battery or cell casings · CPC title

• H01M10/42

  Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells (H01M10/60 takes precedence) · CPC title

• H01M6/32

  activated through external addition of electrolyte or of electrolyte components · CPC title