Integration of active MEMS cooling systems into thin computing devices

Patent metadata

Field	Value
Publication number	US-12245396-B2
Application number	US-202318523790-A
Country	US
Kind code	B2
Filing date	Nov 29, 2023
Priority date	Nov 30, 2022
Publication date	Mar 4, 2025
Grant date	Mar 4, 2025

Abstract

A cooling system for a computing device is described. The cooling system includes a heat transfer structure. The heat transfer structure includes a heat spreader, a fin structure, and a differential pressure device. The fin structure transfers heat from the heat spreader to a fluid. The differential pressure device generates a low pressure region that draws the fluid from an ingress in the computing device through the fin structure. The heat transfer structure is enclosed in a chamber of the computing device. The chamber includes the ingress and an egress.

First claim

What is claimed is:

1. A cooling system in a computing device, comprising:
a heat transfer structure including:
a heat spreader;
a fin structure that transfers heat from the heat spreader to a fluid; and
a differential pressure device that generates a low pressure region that draws the fluid from an ingress in the computing device through the fin structure, from the fin structure to at least one vent of the differential pressure device, and out at least one orifice of the differential pressure device;
wherein the heat transfer structure is enclosed in a chamber of the computing device, the chamber having the ingress and an egress, the fin structure residing in a fluid path between the ingress and the differential pressure device.

2. The cooling system of claim 1 , wherein the heat transfer structure restricts flow driven by the differential pressure device such that a pressure differential of at least a 0.0145 pounds per square inch per cubic feet per minute (cfm) (0.0145 psi/cfm) is within the chamber.

3. The cooling system of claim 2 , wherein the pressure differential is at least 0.058 psi per cfm (0.058 psi/cfm).

4. The cooling system of claim 3 , wherein the pressure differential is at least 0.0725 psi per cfm (0.0725 psi/cfm).

5. The cooling system of claim 1 , wherein the differential pressure device generates the low pressure region that draws fluid from the ingress such that the heat transfer structure is capable of transferring greater than 2 W of heat from the fin structure to the fluid and ejecting the heat from the egress.

6. The cooling system of claim 5 , wherein the differential pressure device generates the low pressure region such that the heat transfer structure is capable of transferring greater than 6 W of heat from the fin structure to the fluid and ejecting the heat from the egress of the computing device.

7. The cooling system of claim 1 , wherein the differential pressure device further includes:
a plurality of cells, each of the plurality of cells including a flow chamber having a vent of the at least one vent, an actuator, and a plurality of orifices of the at least one orifice, vibrational motion of the actuator drawing the fluid into the flow chamber via the vent, directing the fluid around the actuator, and driving the fluid out of the flow chamber through the plurality of orifices;
a top cover proximate to the vent and having at least one aperture therein; and
a bottom plate proximate to the plurality of orifices and coupled with the top cover, the fluid being directed from the plurality of orifices toward the bottom plate.

8. The cooling system of claim 7 , wherein the fluid flows through the differential pressure device and to the egress.

9. The cooling system of claim 7 , wherein a top gap is between the top cover of the differential pressure device and a top of the chamber, the top gap being at least 0.5 mm and not more than 1 mm.

10. The cooling system of claim 7 , wherein the differential pressure device has a height not exceeding 3.5 millimeters.

11. A cooling system in a computing device, comprising:
a heat transfer structure including:
a heat spreader;
a differential pressure device that generates a low pressure region that draws fluid from an ingress in the computing device through the heat transfer structure, the differential pressure device having a height not exceeding 3.5 millimeters; and
a fin structure that transfers heat from the heat spreader to the fluid, the fin structure being in a fluid path between the ingress and the differential pressure device, the low pressure region generated by the differential pressure device drawing the fluid through the fin structure, from the fin structure to at least one vent of the differential pressure device, and out at least one orifice of the differential pressure device.

12. The cooling system of claim 11 , wherein the height of the differential pressure device does not exceed 3 millimeters.

13. The cooling system of claim 12 , wherein the heat transfer structure resides in a chamber of the computing device having a chamber height of at least 2 millimeters and not more than 3.5 millimeters.

14. The cooling system of claim 11 , wherein the heat transfer structure is enclosed in a chamber of the computing device, the chamber having the ingress and an egress; and
wherein the differential pressure device is not thermally coupled to the heat spreader by thermal conduction.

15. The cooling system of claim 14 , wherein the heat transfer structure restricts flow driven by the differential pressure device such that a pressure differential of at least a 0.0145 pounds per square inch (psi) per cubic feet per minute (cfm) (0.0145 psi/cfm) is within the chamber.

16. The cooling system of claim 11 , wherein the differential pressure device generates the low pressure region such that the heat transfer structure is capable of transferring greater than 2 W of heat is from the fin structure to the fluid and ejecting the heat from an egress of the computing device.

17. The cooling system of claim 11 , wherein the differential pressure device further includes:
a plurality of cells, each of the plurality of cells including a flow chamber having a vent of the at least one vent, an actuator, and a plurality of orifices of the at least one orifice, vibrational motion of the actuator drawing the fluid into the flow chamber via the vent, directing the fluid around the actuator, and driving the fluid out of the flow chamber through the plurality of orifices;
a top cover proximate to the vent and having at least one aperture therein; and
a bottom plate proximate to the plurality of orifices and coupled with the top cover, the fluid being directed from the plurality of orifices toward the bottom plate.

18. A method, comprising:
activating an active component in a differential pressure device to undergo vibrational motion, a computing device including a heat transfer structure, the heat transfer structure including the differential pressure device, a fin structure, and a heat spreader, the fin structure transferring heat from the heat spreader to a fluid, the vibrational motion of the active component generating a low pressure region that draws the fluid from an ingress in the computing device through the fin structure, from the fin structure to at least one vent of the differential pressure device, and out at least one orifice of the differential pressure device, the heat transfer structure being enclosed in a chamber of the computing device, the chamber having the ingress and an egress, the fin structure residing in a fluid path between the ingress and the differential pressure device.

19. The method of claim 18 , wherein the vibrational motion of the active component generates a low pressure region that draws fluid from an ingress in the computing device such that greater than 2 W of heat is ejected from the egress.

20. The method of claim 18 , wherein the differential pressure device has a height not exceeding 3.5 millimeters.

21. The cooling system of claim 1 , wherein the differential pressure device is not thermally coupled to the heat spreader by thermal conduction.

Assignees

• Frore Systems Inc

Inventors

• Sathyamurthy Prabhu
• Ganti Suryaprakash
• Madhavapeddy Seshagiri Rao
• Hasabnis Nilesh Sudhir
• Mukundan Vikram
• Paisley William Finn Ninian

Classifications

• G06F1/20 Primary

  Cooling means · CPC title

• H05K7/20145

  Means for directing air flow, e.g. ducts, deflectors, plenum or guides · CPC title

• H05K7/20436

  Inner thermal coupling elements in heat dissipating housings, e.g. protrusions or depressions integrally formed in the housing · CPC title

• H05K7/20154

  Heat dissipaters coupled to components · CPC title

• H05K7/20172 Primary

  Fan mounting or fan specifications · CPC title