Motor configurations for multiple motor mixed-speed continuous power transmission

Patent metadata

Field	Value
Publication number	US-12240307-B2
Application number	US-202318510009-A
Country	US
Kind code	B2
Filing date	Nov 15, 2023
Priority date	Dec 20, 2019
Publication date	Mar 4, 2025
Grant date	Mar 4, 2025

Abstract

An electric powertrain includes a first electric motor that has an uninterrupted connection with a drive shaft of a vehicle. The electric powertrain further includes a second electric motor that has an interruptible connection with the drive shaft. In one form, this interruptible connection includes a clutch. The electric powertrain further includes a first gear train in the form of a first planetary gear and a second gear train in the form of a second planetary gear. In one form, the first electric motor and second electric motor are the same type of electric motor, and in another form, the first electric motor and second electric motor are different types of electric motors.

First claim

What is claimed is:

1. A powertrain system, comprising:
an output;
a first electric motor with an uninterrupted connection to the output;
a second electric motor with an interruptible connection to the output;
wherein the first and second electric motors are different types;
wherein the first electric motor is located upstream relative to the second electric motor;
a first gear train coupled to the first electric motor at an end opposite the output;
wherein the first gear train includes a first planetary gear;
wherein the first planetary gear includes a sun gear, a ring gear surrounding the sun gear, and one or more planet gears engaged between the sun gear and the ring gear;
wherein the sun gear is attached to the first electric motor;
a selectable one-way clutch (SOWC) including a clutch engagement member and an actuator configured to selectively engage and disengage the clutch engagement member with the ring gear;
a first output shaft connecting the first planetary gears to the output;
a second gear train coupled to the second electric motor;
wherein the second gear train includes a second planetary gear and a clutch configured to engage the first output shaft; and
wherein the first electric motor and the second electric motor are sandwiched between the first gear train and the second gear train.

2. The powertrain system of claim 1 , wherein the second electric motor has a rated continuous torque that is greater than the first electric motor.

3. The powertrain system of claim 1 , wherein the first electric motor has a rated continuous power that is greater than the second electric motor.

4. The powertrain system of claim 1 , wherein the clutch includes a positive clutch.

5. The powertrain system of claim 1 , wherein the first electric motor has a rated continuous torque that is lower than the second electric motor.

6. A powertrain system, comprising:
an output;
a first electric motor with an uninterrupted connection to the output;
a second electric motor with an interruptible connection to the output;
wherein the second electric motor has a rated continuous torque that is greater than the first electric motor;
wherein the second electric motor has a rated continuous power that is greater than the first electric motor;
a first gear train coupled to the first electric motor;
wherein the first gear train includes a first planetary gear;
wherein the first planetary gear includes a sun gear, a ring gear surrounding the sun gear, and one or more planet gears engaged between the sun gear and the ring gear;
wherein the sun gear is attached to the first electric motor;
a first output shaft connecting the first planetary gears to the output;
a second gear train coupled to the second electric motor;
wherein the second gear train includes a second planetary gear and a clutch configured to engage the first output shaft; and
a selectable one-way clutch (SOWC) including a clutch engagement member and an actuator configured to selectively engage and disengage the clutch engagement member with the ring gear.

7. The powertrain system of claim 6 , wherein the first electric motor is a high speed motor and the second electric motor is a low speed motor.

8. A powertrain system, comprising:
an output;
a first electric motor with an uninterrupted connection to the output;
a second electric motor with an interruptible connection to the output;
wherein the first and second electric motors are different types;
wherein the first electric motor is located upstream relative to the second electric motor;
wherein the first electric motor is a low speed motor and the second electric motor is a high speed motor;
a first output shaft secured to the first electric motor;
wherein the first output shaft has a clutch engagement member;
a second output shaft secured to the second electric motor;
a speed reduction gear train directly connected to an output end of the second electric motor to increase torque supplied from the second electric motor;
wherein the speed reduction gear train includes a first planetary gear;
wherein the first planetary gear has a sun gear attached to the second output shaft, a ring gear, and one or more planet gears engaged between the sun gear and the ring gear;
a second gear train including a clutch and a second planetary gear;
wherein the second planetary gear has a first range member and a second range member;
wherein the clutch is configured to selectively engage the first range member, the second range member, and the clutch engagement member;
wherein the speed reduction gear train is sandwiched between the second electric motor and the second gear train;
wherein the first output shaft extends in a longitudinal direction through the first electric motor and the second electric motor; and
wherein the first output shaft extends in a concentric manner within the second output shaft.

9. The powertrain system of claim 8 , wherein the first electric motor has a rated continuous power that is greater than the second electric motor.

Assignees

• Allison Transm Inc

Inventors

• Mcgrew Jr Arthur L
• Mock Isaac
• Pelton George S
• Raszkowski James Allen

Classifications

• F16H2200/2007

  with two sets of orbital gears · CPC title

• F16H2200/2082

  one freewheel mechanisms · CPC title

• F16H2200/2094

  using positive clutches, e.g. dog clutches · CPC title

• F16H2200/2064

  using at least one positive clutch, e.g. dog clutch · CPC title

• F16H2200/2033

  with one engaging means · CPC title