Stack of electric batteries including series of fluidly connected unit cells

Patent metadata

Field	Value
Publication number	US-12237548-B2
Application number	US-201916457253-A
Country	US
Kind code	B2
Filing date	Jun 28, 2019
Priority date	Jun 29, 2018
Publication date	Feb 25, 2025
Grant date	Feb 25, 2025

Abstract

Systems and methods of the various embodiments may provide a battery including a rolling diaphragm configured to move to accommodate an internal volume change of one or more components of the battery. Systems and methods of the various embodiments may provide a battery housing including a rolling diaphragm seal disposed between an interior volume of the battery and an electrode assembly within the battery. Various embodiments may provide an air electrode assembly including an air electrode supported on a buoyant platform such that the air electrode is above a surface of a volume of electrolyte when the buoyant platform is floating in the electrolyte.

First claim

What is claimed is:

1. A stack of electric batteries, comprising:
a series of unit cells arranged in stacked layers, wherein the stacked layers are stacked successively relative to one another such that a first stacked layer and second stacked layer are opposite side outer most stacked layers with any other stacked layers therebetween,
wherein, prior to an initial charge and an initial discharge of the unit cell, each unit cell comprises:
a bed of metal pellets; and
an air electrode,

wherein each stacked layer of unit cells is fluidly connected such that electrolyte from the first stacked layer flows to the second stacked layer, and
wherein the air electrode of each unit cell is connected to load bearing bus bars fixing a height of the air electrode relative to the electrolyte in that unit cell and wherein the load bearing bus bars are configured to meet mechanical support requirements for that unit cell.

2. The stack of claim 1 , wherein the first stacked layer consists of less unit cells than the second stacked layer.

Assignees

• Form Energy Inc

Inventors

• Westwood Mitchell Terrance
• Slocum Alexander H
• Woodford William Henry
• Chiang Yet-Ming
• Mckay Ian Salmon
• Jaramillo Mateo Cristian
• Weber Eric
• Milshtein Jarrod David
• Su Liang
• Chakraborty Rupak
• Mumma Rachel Elizabeth
• Goulet Marc-Antoni
• Beggan Brian
• Ferrara Marco
• Wiley Theodore Alan

Classifications

• H01M4/96

  Carbon-based electrodes · CPC title

• H01M4/8657

  layered · CPC title

• H01M50/244

  Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method · CPC title

• H01M50/502

  Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing · CPC title

• H01M50/186

  characterised by the disposition of the sealing members · CPC title