Sintered body production method
US-2024307956-A1 · Sep 19, 2024 · US
US12226826B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-12226826-B2 |
| Application number | US-202017768737-A |
| Country | US |
| Kind code | B2 |
| Filing date | Aug 17, 2020 |
| Priority date | Jul 29, 2020 |
| Publication date | Feb 18, 2025 |
| Grant date | Feb 18, 2025 |
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The present invention provides a high-strength and high-plasticity titanium matrix composite and a preparation method thereof. The preparation method includes: preparing high-oxygen hydride-dehydride titanium powder using a high-temperature rotary ball grinding treatment process, in which the prepared hydride-dehydride titanium powder has a particle size of 10-40 μm, and has an oxygen content of 0.8-1.5 wt. %; preparing high-purity ultra-fine oxygen adsorbent powder using a wet grinding method of high-energy vibration ball grinding treatment process; in which a purity of the oxygen adsorbent powder is ≥99.9%, and a particle size of the oxygen adsorbent powder is ≤8 μm; mixing the high-oxygen hydride-dehydride titanium powder with the oxygen adsorbent powder in a protective atmosphere, and then press-forming the powder obtained after mixing to obtain a raw material blank; and performing atmosphere protective sintering treatment on the raw material blank to obtain a titanium matrix composite. The method prepares a titanium matrix composite reinforced by in-situ self-generating multi-scale Ca—Ti—O, TiC, TiB particles. The microstructure and grains are effectively refined, and the strength and plasticity of the material are significantly improved.
Opening claim text (preview).
The invention claimed is: 1. A method for preparing a high-strength and high-plasticity titanium matrix composite, comprising the following steps: S1: preparing high-oxygen hydride-dehydride titanium powder using a high-temperature rotary ball grinding treatment process, wherein the prepared hydride-dehydride titanium powder has a particle size of 10-40 μm, and has an oxygen content of 0.8-1.5 wt. %; S2: preparing high-purity ultra-fine oxygen adsorbent powder using a wet grinding method of high-energy vibration ball grinding treatment process; wherein a purity of the oxygen adsorbent powder is ≥99.9%, and a particle size of the oxygen adsorbent powder is ≤8 μm; and the oxygen adsorbent is selected from at least one of CaC2 and CaB6; S3: preparing a raw material blank, wherein the high-oxygen hydride-dehydride titanium powder is mixed with the high-purity ultra-fine oxygen adsorbent powder in a protective atmosphere, and then the powder obtained after mixing is press-formed to obtain a raw material blank; and S4: sintering, wherein the raw material blank obtained in step S3 is subjected to atmosphere protective sintering treatment to obtain a titanium matrix composite. 2. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 1 , wherein in step S1, the high-temperature rotary ball grinding treatment process comprises: S1-1: putting the hydride-dehydride titanium powder and grinding balls into a protective atmosphere furnace; S1-2: performing high-temperature rotary ball grinding treatment on the hydride-dehydride titanium powder in the protective atmosphere furnace, wherein a rotational speed of rotary ball grinding in this step is 10-60 r/min; and S1-3: cooling the hydride-dehydride titanium powder treated in step S1-2 to room temperature, and sieving to obtain high-oxygen hydride-dehydride titanium powder. 3. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 2 , wherein in step S1-1, the hydride-dehydride titanium powder has a median diameter D50 of the particle size of 15-50 μm, and has an oxygen content of ≤0.30 wt. %. 4. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 2 , wherein in step S1-2, the high-temperature rotary ball grinding treatment comprises two stages; wherein in a first treatment stage, the temperature is increased to 140-200° C. at a rate of 5-10° C./min in a mixed atmosphere of argon gas and oxygen gas with an oxygen volume fraction of 10-30 vol. %, and the temperature is held for 0.5-3 h; and in a second treatment stage, the temperature is increased to 450-600° C. at a rate of 5-10° C./min in an atmosphere of high-purity argon gas, and the temperature is held for 0.5-3 h. 5. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 1 , wherein in step S2, the wet grinding method of high-energy vibration ball grinding treatment process comprises: S2-1: loading the oxygen adsorbent raw material and zirconia grinding balls into a ball grinding tank in a protective atmosphere, adding a protective liquid to the ball grinding tank, and then sealing the ball grinding tank; S2-2: loading the sealed ball grinding tank into a high-energy vibration ball grinding mill for wet grinding to obtain an oxygen adsorbent slurry; and S2-3: drying the oxygen adsorbent slurry obtained after wet grinding under a protective atmosphere condition or vacuum condition at 40-60° C. for 1-4 h, and then sieving to obtain high-purity ultra-fine oxygen adsorbent powder. 6. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 5 , wherein in step S2-1, a ball-to-material ratio of the zirconia grinding balls to the oxygen adsorbent raw material is 5-10:1, and the protective liquid is an anhydrous and oxygen-free volatile organic solvent. 7. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 5 , wherein in step S2-2, a vibration frequency of the wet grinding is 1000-1400 times/min, and the wet grinding is performed for 3-6 h according to the ball grinding mode of ball grinding for 2-4 min and shutdown for 4-8 min. 8. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 1 , wherein in step S3, a mass fraction percentage of the oxygen adsorbent powder during mixing is 0.4-2.0 wt. %. 9. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 1 , wherein in step S4, a sintering temperature of the sintering treatment is 1100-1300° C., a heating rate is 2-8° C./min, and a temperature-holding time is 30-180 min. 10. A high-strength and high-plasticity titanium matrix composite, which is prepared by the method according to claim 1 , wherein the titanium matrix composite has a micro-fine equiaxed grain microstructure, with a grain size being 20-100 μm. 11. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 2 , wherein in step S2, the wet grinding method of high-energy vibration ball grinding treatment process comprises: S2-1: loading the oxygen adsorbent raw material and zirconia grinding balls into a ball grinding tank in a protective atmosphere, adding a protective liquid to the ball grinding tank, and then sealing the ball grinding tank; S2-2: loading the sealed ball grinding tank into a high-energy vibration ball grinding mill for wet grinding to obtain an oxygen adsorbent slurry; and S2-3: drying the oxygen adsorbent slurry obtained after wet grinding under a protective atmosphere condition or vacuum condition at 40-60° C. for 1-4 h, and then sieving to obtain high-purity ultra-fine oxygen adsorbent powder. 12. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 3 , wherein the grinding balls are zirconia with a particle size of 6-8 mm; and a mass ratio of the grinding balls to the hydride-dehydride titanium powder is 0.5-2:1. 13. The method for preparing the high-strength and high-plasticity titanium matrix composite according to claim 8 , wherein the mixing is carried out on a mechanical mixer, a rotational speed of the mixer is 60-100 r/min, and the time is 4-8 h. 14. The high-strength and high-plasticity titanium matrix composite according to claim 10 , wherein a granular Ca—Ti—O reinforcing phase and TiC, TiB reinforcing phase are generated in-situ in the titanium matrix composite, with a particle size of the Ca—Ti—O reinforcing phase being 100-300 nm, and a particle size of the TIC, TiB reinforcing phase being 1-5 μm.
Part of a final mixture to be processed further · CPC title
Titanium, zirconium or hafnium · CPC title
temperature, temperature profile · CPC title
Argon · CPC title
by pulverising at particular temperature · CPC title
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