Separator for lithium secondary battery and lithium secondary battery comprising same

Patent metadata

Field	Value
Publication number	US-12212017-B2
Application number	US-201916969176-A
Country	US
Kind code	B2
Filing date	Jan 29, 2019
Priority date	Feb 12, 2018
Publication date	Jan 28, 2025
Grant date	Jan 28, 2025

Abstract

Disclosed are a separator for a lithium secondary battery and a lithium secondary battery comprising same. The separator for a lithium secondary battery comprises: a porous substrate; and a coating layer disposed on at least one side of the porous substrate, wherein the coating layer contains heat-resistant organic particles, an organic heat-resistant binder, and an organic adhesive binder, wherein the heat-resistant organic particles have a thermal decomposition temperature of 150° C. or higher and a particle diameter of 100 nm to 300 nm, the organic heat-resistant binder is a first organic material having a glass transition temperature of 130° C. to 200° C., the organic adhesive binder is a second organic material having a glass transition temperature of −40° C. or lower, and the mixing weight ratio of the organic heat-resistant binder and the organic adhesive binder is 7:3 to 9:1.

First claim

The invention claimed is:

1. A separator for a lithium secondary battery comprising:
a porous substrate; and
a coating layer disposed on both sides of the porous substrate,
wherein each coating layer contains heat-resistant organic particles, an organic heat-resistant binder, and an organic adhesive binder,
wherein the heat-resistant organic particles include a crosslinked polymer,
wherein the crosslinked polymer is crosslinked polymethyl(meth)acrylate,
wherein the organic heat-resistant binder is polyvinylpyrrolidone,
wherein the organic adhesive binder is poly 2-ethylhexylacrylate, and
wherein a mixing weight ratio of the organic heat-resistant binder and the organic adhesive binder is 7:3 to 9:1,
wherein a ratio of the weight of the heat-resistant organic particles and the total weight of the organic heat-resistant binder and the organic adhesive binder is 30:1 to 20:1,
wherein each coating layer has a thickness of 0.1 μm to 3 μm,
wherein the porous substrate comprises a polyethylene film having a thickness of 3 μm to 20 μm,
wherein an average particle diameter of the heat-resistant organic particles is 200 nm,
wherein a coating layer composition for forming the coating layer comprises 28 parts by weight of a solvent per 100 parts by weight of the coating layer composition, and
wherein the solvent is water.

2. The separator of claim 1 , wherein the heat-resistant organic particles comprise a core/shell structure.

3. The separator of claim 1 , wherein a puncture strength of the porous substrate is greater than or equal to 250 gf, a puncture strength per separator thickness is greater than or equal to 8 gf/mm, a breakdown voltage (BDV) of the separator is greater than or equal to 0.5 kV, an elongation ratio in a transverse direction (TD) of the separator is 100% or greater, and an average thermal shrinkage rate in a longitudinal direction (MD) and in the transverse direction (TD) of the separator at 130° C. for 5 minutes is 5% or less.

4. The separator of claim 1 , wherein an iron content in the separator is 10 ppm or less.

5. The separator of claim 1 , wherein each coating layer has a thickness of 0.1 μm to 3 μm, wherein the separator has a density of 0.5 g/m 2 to 1 g/m 2 and wherein the separator has an air permeability of 100 sec/100 cc to 400 sec/100 cc.

6. A lithium secondary battery comprising: a positive electrode, a negative electrode; and the separator of claim 1 interposed therebetween.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Lee Jungyoon
• Kim Gain
• Kim Yongkyoung

Classifications

• H01M50/457

  comprising three or more layers · CPC title

• H01M50/489

  Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties · CPC title

• H01M50/443

  Particulate material · CPC title

• H01M50/42

  Acrylic resins · CPC title

• H01M50/417

  Polyolefins · CPC title