Separator for electrochemical device

Patent metadata

Field	Value
Publication number	US-9905824-B2
Application number	US-201414917683-A
Country	US
Kind code	B2
Filing date	Dec 17, 2014
Priority date	Dec 17, 2013
Publication date	Feb 27, 2018
Grant date	Feb 27, 2018

Abstract

Disclosed is a separator for an electrochemical device including a porous polymer film, and a porous coating layer including at least one type of particles of inorganic particles and organic particles and binder polymer, the porous coating layer formed on one surface or both surfaces of the porous polymer film, wherein the porous polymer film has a structure in which multiple fibrils arranged parallel to the surface of the film are stacked in layers, and the fibrils are bound to each other to form a lamellar structure with a size from 130 to 200 nm and tortuosity of the porous polymer film is from 1.60 to 1.90, and an electrochemical device comprising the same.

First claim

What is claimed is:

1. A separator for an electrochemical device, comprising:
a porous polymer film; and
a porous coating layer including at least one type of particles of inorganic particles and organic particles and binder polymer, the porous coating layer formed on one surface or both surfaces of the porous polymer film,
wherein the porous polymer film has a structure in which multiple fibrils arranged parallel to the surface of the porous polymer film are stacked in layers, and the fibrils are bound to each other to form a lamellar structure with a size from 130 to 200 nm and tortuosity of the porous polymer film is from 1.60 to 1.90, in which the tortuosity is calculated by the following equation:
(Tortuosity (τ)) 2 =N M ×∈  [Equation]

where N M denotes the MacMullin number and is a value obtained by dividing σ 0 by σ eff , σ 0 denotes a conductivity value of a pure liquid electrolyte, σ eff denotes a conductivity value when combining the separator with the liquid electrolyte, and ∈ denotes porosity of the separator.

2. The separator for an electrochemical device according to claim 1 , wherein the tortuosity of the porous polymer film is from 1.60 to 1.75 when the porous coating layer is formed on one surface of the porous polymer film, and the tortuosity of the porous polymer film is from 1.76 to 1.90 when the porous coating layer is formed on both surfaces of the porous polymer film.

3. The separator for an electrochemical device according to claim 1 , wherein the separator for an electrochemical device has a tensile strength of 2,000 to 2,500 kg/cm 2 in a machine direction and a tensile strength of 2,000 to 2,500 kg/cm 2 in a transverse direction.

4. The separator for an electrochemical device according to claim 1 , wherein the porous polymer film is a porous polyolefin film.

5. The separator for an electrochemical device according to claim 4 , wherein the porous polyolefin film includes polyethylene; polypropylene; polybutylene; polypentene: polyhexene: polyoctene: copolymers of at least one of ethylene, propylene, butene, pentene, 4-methylpentene, hexene and octene, or mixtures thereof.

6. The separator for an electrochemical device according to claim 1 , wherein a thickness of the porous polymer film is from 5 to 50 μm, and a pore size and a porosity are from 0.01 to 50 μm and from 10to 95%, respectively.

7. The separator for an electrochemical device according to claim 1 , wherein the binder polymer includes at least one selected from the group consisting of polyvinylidene fluoride-co-hexafluoropropylene, polyvinylidene fluoride-co-trichloroethylene, polymethylmethacrylate, polybutylacrylate, polyacrylonitrile, polyvinylpyrrolidone, polyvinylacetate, polyethylene-co-vinyl acetate, polyethylene oxide, cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, cyanoethylpullulan, cyanoethylpolyvinylalcohol, cyanoethylcellulose, cyanoethylsucrose, pullulan, carboxyl methyl cellulose, acrylonitrile-styrene-butadiene copolymer, and polyimide, or mixtures thereof.

8. The separator for an electrochemical device according to claim 1 , wherein the inorganic particles include inorganic particles having a dielectric constant greater than or equal to 5, inorganic particles capable of transporting lithium ions, or mixtures thereof.

9. The separator for an electrochemical device according to claim 8 , wherein the inorganic particles having a dielectric constant greater than or equal to 5 include BaTiO 3 , Pb(Zr,Ti)O 3 (PZT), Pb 1−x La x Zr 1−y Ti y O 3 (PLZT), PB(Mg 3 Nb 2/3 )O 3 -PbTiO 3 (PMN-PT), hafnia (HfO 2 ), SrTiO 3 , SnO 2 , CeO 2 , MgO, NiO, CaO, ZnO, ZrO 2 , Y 2 O 3 , Al 2 O 3 , TiO 2 , SiC, or mixtures thereof.

10. The separator for an electrochemical device according to claim 8 , wherein the inorganic particles capable of transporting lithium ions include lithium phosphate (Li 3 PO 4 ), lithium titanium phosphate (Li x Ti y (PO 4 ) 3 , 0<x<2, 0<y<3), lithium aluminum titanium phosphate (Li x Al y Ti z (PO 4 ) 3 , 0 <x<2, 0<y<1, 0<z<3), (LiAlTiP) x O y based glass (0<x<4, 0<y<13), lithium lanthanum titanate (Li x La y TiO 3 , 0<x<2, 0<y<3), lithium germanium thiophosphate (Li x Ge y P z S w , 0<x<4, 0<y<1, 0<z<1, 0<w<5), lithium nitride (Li x N y , 0<x<4, 0<y<2), SiS 2 based glass (Li x Si y S z , 0<x<3, 0<y<2, 0<z<4), P 2 S 5 based glass (Li x P y S z , 0<x<3, 0<y<3, 0<z<7), or mixtures thereof.

11. The separator for an electrochemical device according to claim 1 , wherein the organic particles include polystyrene, polyethylene, polyimide, melamine-based resin, phenol-based resin, cellulose, modified cellulose, polypropylene, polyester, polyphenylene sulfide, polyaramid, polyamide imide, butylacrylate-ethylmethacrylate copolymers, or mixtures thereof.

12. The separator for an electrochemical device according to claim 1 , wherein each average grain diameter of the inorganic particles and the organic particles is independently from 0.001 to 10 μm.

13. An electrochemical device comprising a cathode, an anode, and a separator interposed between the cathode and the anode, wherein the separator is the separator for an electrochemical device according to claim 1 .

14. The electrochemical device according to claim 13 , wherein the electrochemical device is a lithium secondary battery.

15. The electrochemical device according to claim 13 , wherein the electrochemical device has a capacity retention ratio of 80 to 95% after 300 cycles at the temperature of 25 to 55° C.

Assignees

• Lg Chemical Ltd

Inventors

• Ryu Bi Oh
• Yoon Kyung Hwan
• Song Heon Sik

Classifications

• H01M50/443

  Particulate material · CPC title

• H01M50/431

  Inorganic material · CPC title

• H01M50/494

  Tensile strength · CPC title

• H01M50/406

  Moulding; Embossing; Cutting · CPC title

• H01M50/491 Primary

  Porosity · CPC title