System and method for diagnosing an exhaust gas sensor

Patent metadata

Field	Value
Publication number	US-12196640-B2
Application number	US-202217809233-A
Country	US
Kind code	B2
Filing date	Jun 27, 2022
Priority date	Jun 27, 2022
Publication date	Jan 14, 2025
Grant date	Jan 14, 2025

Abstract

A method and system for monitoring an exhaust gas sensor coupled in an engine exhaust is provided. In one example, the method determines an estimate of an exhaust gas oxygen sensor time constant according to a correlation between a rate of change of a Lambda value and a system time constant.

First claim

The invention claimed is:

1. A method of monitoring an exhaust gas sensor in an engine exhaust passage, comprising:
generating an indication of exhaust gas sensor degradation via a controller according to a time constant of the exhaust gas sensor exceeding a threshold, the time constant of the exhaust gas sensor estimated based on Euler's number raised to a power, where the power is based on a maximum rate of change of an output of the exhaust gas sensor during a time period.

2. The method of claim 1 , where the time constant is an amount of time that it takes for the output of the exhaust gas sensor to reach a predetermined percentage of a final output of the exhaust gas sensor responding to a step change of exhaust gas constituents.

3. The method of claim 2 , wherein the step change of exhaust gas constituents is generated via performing a step change in an engine air-fuel ratio.

4. The method of claim 1 , wherein generating the indication of exhaust gas sensor degradation includes displaying a message via a human/machine interface.

5. The method of claim 1 , further comprising adjusting engine fuel control in response to the indication of exhaust gas sensor degradation and extracting the time constant of the exhaust gas sensor from a system time constant, where the system time constant is for a system that includes an engine and a degraded oxygen sensor.

6. The method of claim 1 , further comprising transitioning from combusting a first air-fuel ratio mixture in an engine to which the engine exhaust passage is coupled to combusting a second air-fuel ratio mixture in the engine to stimulate the output of the exhaust gas sensor during the time period, where the first air-fuel ratio mixture is leaner than the second air-fuel ratio mixture.

7. The method of claim 1 , further comprising transitioning from combusting a first air-fuel ratio mixture in an engine to which the engine exhaust passage is coupled to combusting a second air-fuel ratio mixture in the engine to stimulate the output of the exhaust gas sensor during the time period, where the first air-fuel ratio mixture is richer than the second air-fuel ratio mixture.

8. A system for a vehicle, comprising:
an engine including a fuel injection system;
an exhaust gas sensor coupled in an exhaust system of the engine; and
a controller including instructions executable to:
estimate an oxygen sensor time constant via a system time constant and a nominal time constant; and
additional instructions to indicate a presence or absence of degradation of the exhaust gas sensor in response to the oxygen sensor time constant,
wherein the system time constant is estimated according to a maximum rate change of output of the exhaust gas sensor.

9. The system of claim 8 , wherein the system time constant is approximated via a half rule approximation.

10. The system of claim 9 , wherein the oxygen sensor time constant is estimated via a reverse half rule approximation.

11. The system of claim 8 , further comprising additional instructions to adjust engine fuel delivery based on the oxygen sensor time constant.

12. The system of claim 8 , further comprising additional instructions to transition from combusting a first air-fuel ratio mixture in the engine to combusting a second air-fuel ratio mixture in the engine to stimulate an output of the exhaust gas sensor during a time period in which the rate of change of the signal is determined, where the first air-fuel ratio mixture is leaner than the second air-fuel ratio mixture.

13. The system of claim 8 , further comprising additional instructions to transition from combusting a first air-fuel ratio mixture in the engine to combusting a second air-fuel ratio mixture in the engine to stimulate an output of the exhaust gas sensor during a time period in which the rate of change of the signal is determined, where the first air-fuel ratio mixture is richer than the second air-fuel ratio mixture.

14. The system of claim 8 , wherein the presence or absence of degradation is indicated via a human/machine interface.

15. A method of monitoring an exhaust gas sensor in an engine exhaust passage, comprising:
generating an indication of exhaust gas sensor degradation via a controller according to a time constant of the exhaust gas sensor exceeding a threshold, the time constant of the exhaust gas sensor estimated based on a maximum rate of change of an output of the exhaust gas sensor following entry to a fuel cut-off mode or following exit from the fuel cut-off mode; and
adjusting parameters of a fuel controller according to the time constant of the exhaust gas sensor.

16. The method of claim 15 , further comprising adjusting fuel injection in response to the adjusted parameters.

17. The method of claim 15 , wherein the adjusted parameters include an integral gain.

18. The method of claim 17 , wherein the adjusted parameters include a proportional gain.

19. The method of claim 18 , wherein the adjusting the parameters include replacing a controller time constant with the time constant of the exhaust gas sensor.

Assignees

• Ford Global Tech Llc

Inventors

• Martinez Leyva Jose Francisco
• Bagnasco Andrew
• Dewine Tyler
• Jammoussi Hassene
• Krach Adam
• Galicia Gladys

Classifications

• F01N11/00

  Monitoring or diagnostic devices for exhaust-gas treatment apparatus · CPC title

• F01N13/00

  Exhaust or silencing apparatus characterised by constructional features · CPC title

• G01M15/104 Primary

  using oxygen or lambda-sensors (testing catalytic converters F01N3/18, F01N11/007) · CPC title

• F01N11/002 Primary

  the diagnostic devices measuring or estimating temperature or pressure in, or downstream of the exhaust apparatus · CPC title