Decoupled transversely-excited film bulk acoustic resonators for high power filters

Patent metadata

Field	Value
Publication number	US-12166468-B2
Application number	US-202117547125-A
Country	US
Kind code	B2
Filing date	Dec 9, 2021
Priority date	Jan 15, 2021
Publication date	Dec 10, 2024
Grant date	Dec 10, 2024

Abstract

Acoustic resonator devices and filters are disclosed. An acoustic resonator includes a substrate and a piezoelectric plate having front and back surfaces, the back surface attached to the substrate. A decoupling dielectric layer is on the front surface of the piezoelectric plate. An interdigital transducer (IDT) is formed over the decoupling dielectric layer such that interleaved fingers of the IDT are over a portion of the piezoelectric plate suspended across a cavity formed in the substrate. A thickness of the interleaved fingers is greater than or equal to 1.17 times a thickness of the piezoelectric plate and less than or equal to 1.7 times the thickness of the piezoelectric plate.

First claim

It is claimed:

1. An acoustic resonator device comprising:
a substrate;
a piezoelectric plate having front and back surfaces, the back surface attached to the substrate;
a decoupling dielectric layer on the front surface of the piezoelectric plate; and
an interdigital transducer (IDT) on the decoupling dielectric layer such that interleaved fingers of the IDT are over a portion of the piezoelectric plate that is over a cavity,
wherein a thickness of the interleaved fingers is greater than or equal to 1.17 times a thickness of the piezoelectric plate and less than or equal to 1.7 times the thickness of the piezoelectric plate.

2. The acoustic resonator device of claim 1 , wherein the IDT is configured to excite shear acoustic waves in the portion of the piezoelectric plate that is over the cavity in response to a radio frequency signal applied to the IDT.

3. The acoustic resonator device of claim 2 , wherein the IDT is configured to excite a bulk shear mode in the portion of the piezoelectric plate that is over the cavity in response to the radio frequency signal applied to the IDT, such that acoustic energy propagates along a direction substantially orthogonal to the front and back surfaces of the piezoelectric plate, which is normal or transverse to a direction of an electric field created by the interleaved fingers of the IDT.

4. The acoustic resonator device of claim 1 , wherein the decoupling dielectric layer comprises silicon dioxide.

5. The acoustic resonator device of claim 1 , wherein the interleaved fingers are substantially aluminum.

6. The acoustic resonator device of claim 1 , wherein the thickness of the piezoelectric plate is greater than or equal to 200 nm and less than or equal to 1000 nm.

7. The acoustic resonator device of claim 1 , wherein a pitch of the interleaved fingers of the IDT is greater than or equal to 2 times the thickness of the piezoelectric plate and less than or equal to 20 times the thickness of the piezoelectric plate.

8. The acoustic resonator device of claim 1 , wherein
the interleaved fingers of the IDT have a width, and
a pitch of the interleaved fingers of the IDT is greater than or equal to 2 times the width and less than or equal to 20 times the width of the interleaved fingers of the IDT.

9. The acoustic resonator device of claim 1 , further comprising:
a front-side dielectric layer on the front surface of the piezoelectric plate over and between the interleaved fingers of the IDT,
wherein a resonant frequency of the acoustic resonator device is determined, in part, by a thickness of the front-side dielectric layer.

10. The acoustic resonator device of claim 9 , wherein the front-side dielectric layer comprises at least one of silicon dioxide, silicon nitride and an oxide material.

11. The acoustic resonator device of claim 1 , wherein the piezoelectric plate is rotated Y-cut lithium niobate.

12. A filter device, comprising:
a plurality of bulk acoustic resonators, with at least one of the plurality of bulk acoustic resonators comprising:
a substrate;
a piezoelectric plate having front and back surfaces, the back surface attached to the substrate;
a decoupling dielectric layer on the front surface of the piezoelectric plate; and
a conductor pattern on the decoupling dielectric layer, the conductor pattern comprising an interdigital transducer (IDT),

wherein interleaved fingers of the IDT of the at least one bulk acoustic resonator are over a portion of the piezoelectric plate that is over a cavity, and
wherein a thickness of the interleaved fingers of the IDT of the at least one bulk acoustic resonator is greater than or equal to 1.17 times a thickness of the piezoelectric plate and less than or equal to 1.7 times the thickness of the piezoelectric plate.

13. The filter device of claim 12 , wherein the piezoelectric plate of each of the plurality of bulk acoustic resonators is rotated Y-cut lithium niobate.

14. The filter device of claim 12 , wherein the decoupling dielectric layer of each of the plurality of bulk acoustic resonators comprises silicon dioxide.

15. The filter device of claim 12 , wherein the interleaved fingers of the respective IDTs are substantially aluminum.

16. The filter device of claim 12 , wherein, for each of the plurality of bulk acoustic resonators, a thickness between the front and back surfaces of the piezoelectric plate is greater than or equal to 200 nm and less than or equal to 1000 nm.

17. The filter device of claim 12 , wherein each of the IDTs is on a respective portion of the piezoelectric plate that is over respective cavities formed in the substrate.

18. The filter device of claim 12 , wherein the plurality of bulk acoustic resonators includes a shunt resonator and a series resonator.

19. The filter device of claim 18 , wherein a thickness of a first dielectric layer deposited over and between fingers of an IDT of the shunt resonator is greater than a thickness of a second dielectric layer deposited over and between fingers of an IDT of the series resonator.

20. The filter device of claim 12 , wherein the IDTs of each of the plurality of bulk acoustic resonators are configured to excite shear acoustic waves in the piezoelectric plate in response to respective radio frequency signals applied to each IDT.

Assignees

• Murata Manufacturing Co

Inventors

• Mchugh Sean
• Garcia Bryant
• Yantchev Ventsislav
• Dyer Greg

Classifications

• H03H9/13

  for networks consisting of piezoelectric or electrostrictive materials (for networks using surface acoustic waves H03H9/145) · CPC title

• H03H9/54

  comprising resonators of piezoelectric or electrostrictive material (comprising resonators using surface acoustic waves H03H9/64) · CPC title

• H03H2003/023

  the resonators or networks being of the membrane type · CPC title

• H03H3/02

  for the manufacture of piezoelectric or electrostrictive resonators or networks (H03H3/08 takes precedence) · CPC title

• H03H9/564

  implemented with thin-film techniques · CPC title