Panel, in particular a floor panel or wall panel, and panel covering

Patent metadata

Field	Value
Publication number	US-12158012-B2
Application number	US-202318204647-A
Country	US
Kind code	B2
Filing date	Jun 1, 2023
Priority date	Oct 26, 2018
Publication date	Dec 3, 2024
Grant date	Dec 3, 2024

Abstract

A panel including a centrally located core, at least one first coupling part and at least one second coupling part connected respectively to opposite edges of the core, which first coupling part includes an upward tongue, at least one upward flank lying at a distance from the upward tongue and an upward grooved formed in between the upward tongue and the upward flank wherein the upward groove is adapted to receive at least a part of a downward tongue of a second coupling part of an adjacent panel; which second coupling part includes a downward tongue, at least one downward flank lying at a distance from the downward tongue, and a downward groove formed in between the downward tongue and the downward flank, wherein the downward groove is adapted to receive at least a part of an upward tongue of a first coupling part of an adjacent panel.

First claim

What is claimed is:

1. A panel, in particular a floor panel, ceiling panel, or wall panel, comprising:
a centrally located core provided with an upper side and a lower side, which core defines a plane;
at least one first coupling part and at least one second coupling part connected respectively to opposite edges of the core,
which first coupling part comprises:

an upward tongue,
at least one upward flank lying at a distance from the upward tongue, and
an upward groove formed in between the upward tongue and the upward flank wherein the upward groove is adapted to receive at least a part of a downward tongue of a second coupling part of an adjacent panel,
at least one first locking element, provided at a distant side of the upward tongue facing away from the upward flank;
wherein at least a part of a proximal side of the upward tongue, facing the upward flank, is upwardly inclined towards the upward flank,
which second coupling part comprises:

a downward tongue,
at least one downward flank lying at a distance from the downward tongue, and
a downward groove formed in between the downward tongue and the downward flank, wherein the downward groove is adapted to receive at least a part of an upward tongue of a first coupling part of an adjacent panel;
at least one second locking element adapted for co-action with a first locking element of an adjacent panel, said second locking element being provided at the downward flank,
wherein at least a part of a proximal side of the downward tongue, facing the upward flank, is downwardly inclined towards the downward flank,
wherein the first coupling part and the second coupling part are configured such that in coupled condition a pretension is existing, which forces the respective panels at the respective edges towards each other to secure a tight seam between the panels, wherein this is performed by applying overlapping contours of the downward tongue and the upward groove and/or overlapping contours of the upward tongue and the downward groove, and wherein the first coupling part and the second coupling part are configured such that the two of such panels can be coupled to each other by means of a vertical movement, wherein, in coupled condition, at least a part of the downward tongue of the second coupling part is inserted in the upward groove of the first coupling part, such that the downward tongue is clamped by the first coupling part and/or the upward tongue is clamped by the second coupling part, and wherein the upward tongue is oversized with respect to the downward groove and/or wherein the downward tongue is oversized with respect to the upward groove; and wherein a distal side of the downward tongue and the upward flank define contact surfaces for creating said tight seam between adjacent panels in coupled condition, wherein said contact surfaces are entirely positioned above a highest point of the upward tongue.

2. The panel according to claim 1 , wherein a part of a side of the downward tongue facing away from the downward flank is provided with a third locking element, in the form of an outward bulge, adapted for co-action with a fourth locking element, in the form of a recess, of an adjacent panel; and wherein at least a part of the upward flank is provided with a fourth locking element, in the form of a recess, adapted for co-action with the third locking element, in the form of an outward bulge, of an adjacent panel.

3. The panel according to claim 1 , wherein the first locking element comprises a bulge, and wherein the second locking element comprises a recess.

4. The panel according to claim 1 , wherein in a coupled state of adjacent panels, the upward tongue and the downward flank are in contact at mating surfaces immediately adjacent and below the coupled first locking element and the second locking element.

5. The panel according to claim 1 , wherein the width of the upward tongue is oversized with respect to the width of the downward groove.

6. The panel according to claim 1 , wherein the maximum width of the upward tongue exceeds the maximum width of the downward groove.

7. The panel according to claim 1 , wherein the seam defines a vertical plane, wherein the downward tongue is entirely situated at the same side of said vertical plane.

8. The panel according to claim 1 , wherein the contact surface of said downward tongue defines an extremity of the second coupling part.

9. The panel according to claim 1 , wherein in coupled condition of adjacent panels, a distance is present in between said upward flank and said downward tongue directly below said co-acting contact surfaces.

10. The panel according to claim 1 , wherein said contact surfaces are entirely positioned above a highest point of the downward groove.

11. The panel according to claim 1 , wherein the width of the downward tongue is oversized with respect to the width of the upward groove.

12. The panel according to claim 11 , wherein the maximum width of the downward tongue exceeds the maximum width of the upward groove.

13. The panel according to claim 1 , wherein the height of the downward tongue is equal to or smaller than the height of the upward groove.

14. The panel according to claim 1 , wherein the upward tongue is at least 3%, or at least 5% oversized with respect to the downward groove.

15. The panel according to claim 1 , wherein a lower side of the first coupling part is provided with a recessed portion configured to allow downward bending of the upward tongue, such that the upward groove is widened to facilitate coupling of two panels.

16. The panel according to claim 11 , wherein, in a coupled state of adjacent panels, the upward tongue of the coupled first coupling part is bent outwardly and the upward groove of said first coupling part is widened compared to the uncoupled state of said first coupling part.

17. The panel according to claim 1 , wherein during coupling the upward tongue bends downwardly, and then returns in the direction of its initial position.

18. The panel according to claim 1 , wherein the upper side of the upward tongue is inclined, and runs downward from the proximal side of the upward tongue, facing toward the upward flank, towards the distant side of the upward tongue, facing away from the upward flank.

19. The panel according to claim 1 , wherein the first coupling part and the second coupling part are integrally formed with the core.

20. The panel according to claim 1 , wherein the first coupling part and the second coupling part are made of a flexible material or of a semi-rigid material.

21. The panel according to claim 1 , wherein the core comprises a plurality of layers.

22. The panel according to claim 1 , wherein the panel comprises a plurality of first coupling parts and a plurality of second coupling parts.

23. The panel according to claim 1 , wherein the panel has a polygonal shape, a square shape or rectangular shape.

24. The panel according to claim 1 , wherein the panel has a parallelogramical shape, wherein two pairs of adjacent edges enclose an acute angle, and wherein two pairs of other adjacent edges enclose a obtuse angle.

25. The panel according to claim 1 , wherein the panel comprises at least one third coupling part and at least one fourth coupling part connected respectively to opposite edges of the core, wherein the third coupling part comprises:
a sideward tongue extending in a direction substantially parallel to the upper si

Assignees

• I4F Licensing Nv

Inventors

• Boucké Eddy Alberic

Classifications

• E04F2201/043

  with tongues and grooves being formed by projecting or recessed parts of the panel layers · CPC title

• E04F2201/042

  with grooves positioned on the rear-side of the panel · CPC title

• E04F2201/023

  with a continuous tongue or groove · CPC title

• E04F2201/0146

  with snap action of the edge connectors · CPC title

• E04F13/0894

  with tongue and groove connections · CPC title