Estimation method

Patent metadata

Field	Value
Publication number	US-12153036-B2
Application number	US-202017431571-A
Country	US
Kind code	B2
Filing date	Feb 6, 2020
Priority date	Feb 20, 2019
Publication date	Nov 26, 2024
Grant date	Nov 26, 2024

Abstract

To improve the accuracy of estimating when a fracture occurred in the metal material. In the estimation apparatus, the fracture temperature estimation unit performs estimate calculation of the fracture temperature of a fractured metal material from the hydrogen embrittlement rate of the fractured metal material, the fracture occurrence time narrowing unit performs calculation by using the temperature information of the installation environment in which the fractured metal material is installed and narrow down the period during which the fracture temperature is obtained as the fracture occurrence period of the metal material, and the fracture time estimation unit performs estimate calculation of the timing of when stress was applied to the fractured metal material during the fracture occurrence period as the timing of when a fracture occurred in the metal material.

First claim

The invention claimed is:

1. An estimation method for estimating when a fracture occurred in a metal material to thereby reduce a number of times that the metal material must be checked and to reduce the usage of sensing monitors in order to determine if a fracture has occurred, the method performed by an estimation apparatus, the method comprising:
(i) receiving input data including image data of a surface of the metal material and temperature information of an installation environment in which the metal material was installed;
(ii) transforming the image data of the surface of the metal material and the temperature information into a hydrogen embrittlement rate-temperature graph to thereby acquire a relationship between the image data and the temperature information;
(iii) calculating a fracture temperature of the metal material from a hydrogen embrittlement rate of the metal material based on the relationship between the image data and the temperature information;
(iv) calculating a period during which the fracture temperature was obtained as a fracture occurrence period of the metal material by using the temperature information;
(v) calculating a timing of when stress was applied to the metal material during the fracture occurrence period as a timing of when a fracture occurred in the metal material; and
(vi) renewing the metal material in the installation environment based on the timing of when the fracture occurred in the metal material,
wherein, in the step (v), outliers of the stress applied during the fracture occurrence period are detected using a predetermined outlier test method, and a period during which outliers are continuously detected is a period when higher stress was applied, and
wherein, in the step (v), periods during which outliers are continuously detected are ranked in descending order of period length when higher stress was applied, and the timing of when a fracture occurred in the metal material is also ranked according to the ranking of the periods during which outliers are continuously detected.

2. The estimation method according to claim 1 , wherein
the hydrogen embrittlement rate is a percentage brittle fracture indicating a ratio of a hydrogen embrittlement fracture surface to an entire fracture surface in a fracture surface of the metal material, when a fracture surface including dimples is a ductile fracture surface and a fracture surface other than the fracture surface including dimples is a hydrogen embrittlement fracture surface.

3. The estimation method according to claim 2 , wherein, in the step (v), outliers of the stress applied during the fracture occurrence period are detected using a predetermined outlier test method, and a period during which outliers are continuously detected is a period when higher stress was applied.

4. The estimation method according to claim 2 , wherein
the metal material is a metal material installed outdoors or a metal material contained in a structure installed outdoors, and
in the step (v), outliers of outdoor wind power loaded during the fracture occurrence period are detected using a predetermined outlier test method, and a period during which outliers are continuously detected is a period when larger wind was applied.

5. The estimation method according to claim 1 , wherein
the hydrogen embrittlement rate is the ratio of a reduction of area of the metal material which fractured in air to a reduction of area of the metal material which fractured in hydrogen.

6. The estimation method according to claim 5 , wherein, in the step (v), outliers of the stress applied during the fracture occurrence period are detected using a predetermined outlier test method, and a period during which outliers are continuously detected is a period when higher stress was applied.

7. The estimation method according to claim 5 , wherein
the metal material is a metal material installed outdoors or a metal material contained in a structure installed outdoors, and
in the step (v), outliers of outdoor wind power loaded during the fracture occurrence period are detected using a predetermined outlier test method, and a period during which outliers are continuously detected is a period when larger wind was applied.

8. The estimation method according to claim 1 , wherein the metal material is a steel material contained in a concrete structure.

9. An estimation method for estimating when a fracture occurred in a metal material to thereby reduce a number of times that the metal material must be checked and to reduce the usage of sensing monitors in order to determine if a fracture has occurred, the method performed by an estimation apparatus, the method comprising:
(i) receiving input data including image data of a surface of the metal material and temperature information of an installation environment in which the metal material was installed;
(ii) transforming the image data of the surface of the metal material and the temperature information into a hydrogen embrittlement rate-temperature graph to thereby acquire a relationship between the image data and the temperature information;
(iii) calculating a fracture temperature of the metal material from a hydrogen embrittlement rate of the metal material based on the relationship between the image data and the temperature information;
(iv) calculating a period during which the fracture temperature was obtained as a fracture occurrence period of the metal material by using the temperature information;
(v) calculating a timing of when stress was applied to the metal material during the fracture occurrence period as a timing of when a fracture occurred in the metal material; and
(vi) renewing the metal material in the installation environment based on the timing of when the fracture occurred in the metal material, wherein
the metal material is a metal material installed outdoors or a metal material contained in a structure installed outdoors,
in the step (v), outliers of outdoor wind power loaded during the fracture occurrence period are detected using a predetermined outlier test method, and a period during which outliers are continuously detected is a period when larger wind was applied, and
in the step (v), periods during which outliers are continuously detected are ranked in descending order of period length when higher stress was applied.

10. The estimation method according to claim 9 , wherein the structure is a concrete pole.

11. The estimation method according to claim 9 , wherein the metal material is a steel material contained in a concrete structure.

Assignees

• Nippon Telegraph & Telephone

Inventors

• Takeuchi Yosuke
• Kamisho Takuya
• Tsuda Masayuki

Classifications

• G01N17/006

  of metals · CPC title

• G01N33/2045 Primary

  Defects · CPC title