Power converter having a gate drive circuit and method of operating

Patent metadata

Field	Value
Publication number	US-12132391-B2
Application number	US-202318453629-A
Country	US
Kind code	B2
Filing date	Aug 22, 2023
Priority date	Aug 13, 2021
Publication date	Oct 29, 2024
Grant date	Oct 29, 2024

Abstract

A power converter apparatus comprises a set of switching elements communicatively coupled with a set of gate drive circuits. Each gate drive circuit is configured to provide a respective drive signal to a corresponding switching element, each switching element being switchably responsive to the respective drive signal. The apparatus includes a controller module configured to control an output state of the power converter, and selectively change one of a respective gate resistance and a respective gate current of a corresponding subset of the gate drive circuits based on the output state of the power converter.

First claim

What is claimed is:

1. A power converter comprising:
a set of switching elements communicatively coupled with a set of gate drive circuits, each gate drive circuit configured to provide a respective signal to a corresponding switching element, the corresponding switching element being switchably responsive to the respective signal; and
a controller module configured to:
control an output state of the power converter, and
selectively change one of a respective resistance and a respective gate current of the gate drive circuits based on the output state of the power converter;

wherein the output state of the power converter is one of a first voltage output state, a second voltage output state, and a neutral voltage output state.

2. The power converter of claim 1 , wherein the selectively changing one of a respective resistance and a respective gate current of the gate drive circuits results in a change to a switching speed of the corresponding switching elements.

3. The power converter of claim 1 , wherein the selectively changing a respective resistance of the gate drive circuits comprises selectively operating a respective speed control switch in each respective gate drive circuit.

4. The power converter of claim 1 , wherein the neutral voltage output state further includes at least one of a first intermediate neutral state and a second intermediate neutral state.

5. The power converter of claim 4 , wherein, in response to a desired first voltage output state of the power converter, the controller module is further configured to selectively change one of a respective resistance and a respective gate current of the gate drive circuits based on the output state of the power converter to operably transition the output state of the power converter from the neutral voltage output state to the first intermediate neutral state.

6. The power converter of claim 5 , wherein the controller module is further configured to selectively change one of a respective resistance and a respective gate current of the gate drive circuits based on the output state of the power converter to operably transition the output state of the power converter from the first intermediate neutral state to the first voltage output state.

7. The power converter of claim 6 , wherein operably transitioning from the neutral voltage output state to the first intermediate neutral state, and further to the first voltage output state, operably reduces voltage stress across a power converter output switch.

8. The power converter of claim 4 , wherein, in response to a desired second voltage output state of the power converter, the controller module is further configured to selectively change one of a respective resistance and a respective gate current of the gate drive circuits based on the output state of the power converter to operably transition the output state of the power converter from the neutral voltage output state to the second intermediate neutral state.

9. The power converter of claim 8 , wherein the controller module is further configured to selectively change one of a respective resistance and a respective gate current of the gate drive circuits based on the output state of the power converter to operably transition the output state of the power converter from the second intermediate neutral state to the second voltage output state.

10. The power converter of claim 9 , wherein operably transitioning from the neutral state to the second intermediate neutral state, and further to the second voltage output state, operably reduces voltage stress across a power converter output switch.

11. The power converter of claim 4 , wherein selectively changing one of a respective resistance and a respective gate current of the gate drive circuits based on the output state of the power converter, wherein the output state is at least one of a first intermediate neutral state and a second intermediate neutral state enables at least one of charging or discharging a current at a power converter output switch.

12. The power converter of claim 1 , further comprising a modulator communicatively coupled with a set of phase legs of the power converter.

13. The power converter of claim 12 , wherein the controller module is included with the modulator.

14. The power converter of claim 1 , wherein the controller module is further configured to determine at least one of a temperature, a voltage, a current, and a switching state of at least a subset of the switching elements, and to selectively change a respective resistance of a corresponding subset of the gate drive circuits based on the output state of the power converter and on the determined at least one of temperature, voltage, current, and switching state of the at least a subset of the switching elements.

15. A method for operating a phase-leg of a power converter, the phase-leg comprising an output terminal, a set of input terminals, and a set of switches disposed between the set of input terminals and the output terminal, communicatively coupled to a respective gate control circuit of a set of gate control circuits, and switchably responsive to a respective drive signal from the respective gate control circuit, the method comprising:
providing the respective drive signal from each gate control circuit to a corresponding switch of the set of switches;
switchably transitioning an output state of the phase-leg between one of a neutral state having a neutral output voltage, a positive state having a positive output voltage, and a negative state having a negative output voltage, by selectively operating the set of switches based on the respective drive signal; and
selectively changing one of a respective resistance and a respective current of a subset of the gate drive circuits based on the output state of the phase-leg.

16. The method of claim 15 , wherein the selectively changing one of a respective resistance and a respective current of the subset of the gate drive circuits results in a change to a switching speed of a corresponding subset of switches.

17. The method of claim 15 , wherein the selectively changing a respective resistance of the subset of the gate drive circuits comprises selectively operating a respective speed control switch in a respective gate drive circuit of the subset of the gate drive circuits to one of increase or decrease the resistance of the respective gate drive circuit.

18. The method of claim 15 , wherein switchably transitioning an output state of the phase-leg between the neutral state and the positive state further includes selectively operating the set of switches based on the respective drive signal to transition from the neutral state to a first intermediate neutral state, and from the first intermediate neutral state to the positive state.

19. The method of claim 18 , wherein transitioning from the neutral state to a first intermediate neutral state, and from the first intermediate neutral state to the positive state operably reduces voltage stress across at least a subset of the switches.

20. The method of claim 18 , wherein switchably transitioning an output state of the phase-leg between the neutral state and the negative state further includes selectively operating the set of switches based on the respective drive signal to transition from the neutral state to a second intermediate neutral state, and from the second intermediate neutral state to the negative state.

Assignees

• Gen Electric

Inventors

• Pan Di
• Zhang Yichao
• Xu Yuntao
• Wang Yukai

Classifications

• H02M7/5395

  by pulse-width modulation · CPC title

• H02M7/487 Primary

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• H02M1/08 Primary

  Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters · CPC title

• H02M1/0067

  Converter structures employing plural converter units, other than for parallel operation of the units on a single load · CPC title

• H02M1/0095

  Hybrid converter topologies, e.g. NPC mixed with flying capacitor, thyristor converter mixed with MMC or charge pump mixed with buck · CPC title