Method for the production of superabsorbers

Patent metadata

Field	Value
Publication number	US-12110351-B2
Application number	US-202217717598-A
Country	US
Kind code	B2
Filing date	Apr 11, 2022
Priority date	Aug 10, 2016
Publication date	Oct 8, 2024
Grant date	Oct 8, 2024

Abstract

A process for producing superabsorbents, comprising polymerization of a monomer solution and thermal surface postcrosslinking, wherein the monomer solution comprises at least 0.75% by weight of a hydroxyphosphonic acid or salts thereof, calculated on the basis of the total amount of monomer used, and at least 0.09% by weight of aluminum cations, calculated on the basis of the total amount of polymer particles used, is added to the polymer particles before, during or after the thermal surface postcrosslinking.

First claim

The invention claimed is:

1. Superabsorbent particles having a centrifuge retention capacity of at least 25 g/g, an absorption under a pressure of 49.2 g/cm 2 of at least 15 g/g, a gel bed permeability of at least 60 darcies, and the superabsorbent particles, after storage at a temperature of 70° C. and a relative humidity of 80% for 14 days, have an L value of at least 67, an a value of less than 7.0 and a b value of less than 14.5, wherein the particles are prepared by polymerizing a monomer solution or suspension comprising
a) at least one ethylenically unsaturated monomer which bears an acid group and optionally is at least partly neutralized,
b) at least one crosslinker,
c) at least one initiator,
d) optionally one or more ethylenically unsaturated monomer copolymerizable with the monomer a) and
e) optionally one or more water-soluble polymer, comprising
i) polymerizing the monomer solution to give a polymer gel,
ii) optionally comminuting the resulting polymer gel,
iii) drying the polymer gel,
iv) grinding and classifying the dried polymer gel to give polymer particles,
v) thermally surface postcrosslinking the classified polymer particles,
vi) optionally reclassifying the surface postcrosslinked polymer particles,
vii) optionally recycling polymer particles removed in step iv) upstream of step iii) and
viii) optionally recycling polymer particles removed in step vi) upstream of step iii),

which comprises adding to the monomer solution prior to step i) at least 0.75% by weight of a hydroxyphosphonic acid or salts thereof, calculated on the basis of the total amount of monomer a) used, and adding to the polymer particles between step iv) and step vi) at least 0.09% by weight of aluminum cations, calculated on the basis of the total amount of polymer particles used.

2. Superabsorbent particles according to claim 1 , wherein the centrifuge retention capacity is at least 28 g/g.

3. Superabsorbent particles according to claim 1 , wherein the absorption under a pressure of 49.2 g/cm 2 is at least 18 g/g.

4. Superabsorbent particles according to claim 1 , wherein the gel bed permeability is at least 75 darcies.

5. Superabsorbent particles according to claim 1 , wherein the superabsorbent particles after storage at a temperature of 70° C. and a relative humidity of 80% for 14 days, have an L value of at least 70.

6. Superabsorbent particles according to claim 1 , wherein the superabsorbent particles after storage at a temperature of 70° C. and a relative humidity of 80% for 14 days, have an a value of less than 5.8 and a b value of less than 13.0.

7. Superabsorbent particles according to claim 2 , wherein the absorption under a pressure of 49.2 g/cm 2 is at least 18 g/g.

8. Superabsorbent particles according to claim 7 , wherein the gel bed permeability is at least 75 darcies.

9. Superabsorbent particles according to claim 8 , wherein the superabsorbent particles after storage at a temperature of 70° C. and a relative humidity of 80% for 14 days, have an L value of at least 70.

10. Superabsorbent particles according to claim 9 , wherein the superabsorbent particles after storage at a temperature of 70° C. and a relative humidity of 80% for 14 days, have an a value of less than 5.8 and a b value of less than 13.0.

11. Superabsorbent particles according to claim 1 , wherein the polymer particles removed in step vi) and recycled upstream of step iii) have a particle size of less than 150 μm.

12. Superabsorbent particles according to claim 1 , wherein the hydroxyphosphonic acid is 1-hydroxyethylidene-1,1′-diphosphonic acid.

13. Superabsorbent particles according to claim 1 , wherein the aluminum cations are added prior to step v).

14. Superabsorbent particles according to claim 1 , wherein the aluminum cation is used in the form of aluminum sulfate.

15. Superabsorbent particles according to claim 1 , wherein at least 0.8% by weight of a hydroxyphosphonic acid or salts thereof, calculated on the basis of the total amount of monomer a) used, is added to the monomer solution prior to step i).

16. Superabsorbent particles according to claim 1 , wherein at least 0.85% by weight of a hydroxyphosphonic acid or salts thereof, calculated on the basis of the total amount of monomer a) used, is added to the monomer solution prior to step i).

17. Superabsorbent particles according to claim 1 , wherein at least 0.1% by weight of aluminum cations, calculated on the basis of the total amount of polymer particles used, is added to the polymer particles after step iv).

Assignees

• Basf Se

Inventors

• Hartnagel Kristine
• Gieger Thomas
• Daniel Thomas
• Schroeder Marcus
• Morano Michelle
• Greene Nathaniel Troy

Classifications

• C08K2003/3081

  Aluminum sulfate · CPC title

• C08K5/5317

  Phosphonic compounds, e.g. R—P(:O)(OR')2 · CPC title

• C08K3/30

  Sulfur-, selenium- or tellurium-containing compounds · CPC title

• C08J2333/02

  Homopolymers or copolymers of acids; Metal or ammonium salts thereof · CPC title

• C08J3/245 Primary

  Differential crosslinking of one polymer with one crosslinking type, e.g. surface crosslinking · CPC title