Method for the production of superabsorbers

Patent metadata

Field	Value
Publication number	US-11325990-B2
Application number	US-201716321638-A
Country	US
Kind code	B2
Filing date	Aug 1, 2017
Priority date	Aug 10, 2016
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

A process for producing superabsorbents, comprising polymerization of a monomer solution and thermal surface postcrosslinking, wherein the monomer solution comprises at least 0.75% by weight of a hydroxyphosphonic acid or salts thereof, calculated on the basis of the total amount of monomer used, and at least 0.09% by weight of aluminum cations, calculated on the basis of the total amount of polymer particles used, is added to the polymer particles before, during or after the thermal surface postcrosslinking.

First claim

The invention claimed is:

1. A process for producing superabsorbent particles by polymerizing a monomer solution or suspension comprising
a) at least one ethylenically unsaturated monomer which bears an acid group and may have been at least partly neutralized,
b) at least one crosslinker,
c) at least one initiator,
d) optionally one or more ethylenically unsaturated monomer copolymerizable with the monomer mentioned under a) and
e) optionally one or more water-soluble polymer, comprising
i) polymerizing the monomer solution to give a polymer gel,
ii) optionally comminuting the resulting polymer gel,
iii) drying the polymer gel,
iv) grinding and classifying the dried polymer gel to give polymer particles,
v) thermally surface postcrosslinking the classified polymer particles,
vi) optionally reclassifying the surface postcrosslinked polymer particles,
vii) optionally recycling polymer particles removed in step iv) upstream of step iii) and
viii) optionally recycling polymer particles removed in step vi) upstream of step iii),
which comprises adding to the monomer solution prior to step i) at least 0.75% by weight of a hydroxyphosphonic acid or salts thereof, calculated on the basis of the total amount of monomer a) used, and adding to the polymer particles between step iv) and step vi) at least 0.09% by weight of aluminum cations, calculated on the basis of the total amount of polymer particles used.

2. The process according to claim 1 , wherein the polymer particles removed in step vi) and recycled upstream of step iii) have a particle size of less than 150 μm.

3. The process according to claim 1 , wherein 1-hydroxyethylidene-1,1′-diphosphonic acid is used as the hydroxyphosphonic acid.

4. The process according to claim 1 , wherein the aluminum cations are added prior to step v).

5. The process according to claim 1 , wherein the aluminum cation is used in the form of aluminum sulfate.

6. The process according to claim 1 , wherein at least 0.8% by weight of a hydroxyphosphonic acid or salts thereof, calculated on the basis of the total amount of monomer a) used, is added to the monomer solution prior to step i).

7. The process according to claim 1 , wherein at least 0.85% by weight of a hydroxyphosphonic acid or salts thereof, calculated on the basis of the total amount of monomer a) used, is added to the monomer solution prior to step i).

8. The process according to claim 1 , wherein at least 0.1% by weight of aluminum cations, calculated on the basis of the total amount of polymer particles used, is added to the polymer particles after step iv).

9. The process according to claim 1 , wherein at least 0.11% by weight of aluminum cations, calculated on the basis of the total amount of polymer particles used, is added to the polymer particles after step iv).

Assignees

• Basf Se

Inventors

• Hartnagel Kristine
• Gieger Thomas
• Daniel Thomas
• Schroeder Marcus
• Morano Michelle
• Greene Nathaniel Troy

Classifications

• B01J20/28047

  Gels · CPC title

• C08F2/44

  Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers · CPC title

• A61L15/60

  Liquid-swellable gel-forming materials, e.g. super-absorbents · CPC title

• C08F2/22 Primary

  Emulsion polymerisation · CPC title

• C08F220/06 Primary

  Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof · CPC title